10 liter laboratory bench fermentation system

1、 Product Overview:10 liter laboratory bench fermentation system

Launched by Shanghai Youdao Biotechnology Co., LtdYD-G10L glass fermentation tank, is a high-precision, fully automated fermentation system designed specifically for laboratory microbial fermentation research. This equipment adopts high-quality borosilicate glass tank body and 316L stainless steel structure, combined with *YD-BIO Intelligent Control SystemWidely used in process development and optimization in fields such as biopharmaceuticals, food fermentation, environmental microbiology, genetic engineering, etc.

2、 Product design features

1. Excellent tank structure

• Full capacity 10LThe effective liquid filling capacity reaches 70%;

• Silicon boron glass tank bodyGood transparency, corrosion resistance, and easy observation;

• 316L stainless steel tank cover and contact partsPolishing accuracy Ra ≤ 0.4, in compliance with GMP standards;

• Multi interface designSupport synchronous monitoring and control of multiple parameters such as pH, DO, temperature, defoaming, and feeding.

2. intelligent control system

• adoptSiemens S7-200 series PLC from Germany+Kunlun on state touch screen, intuitive operation;

• supportMulti parameter PID intelligent controlIncluding temperature, rotational speed, pH, DO, etc;

• possessData recording and export functionSupport exporting Excel format data from USB flash drive;

• achievableMulti segment program controlAdapt to the process requirements of different fermentation stages.

• Software: It can set various parameters such as pH, dissolved oxygen, temperature, stirring, etc., automatically generate experimental designs, bind 1-240 reactors with one click, and run automatically with one click.

• Data input, statistics, and response surface analysis functions.

• Having process control function, dissolved oxygen is carried out under set values or conditions pH、 All parameters such as feeding, temperature, and mixing are interrelated to achieve process control. Built in exhaust gas analysis software, measuring parameters such as oxygen uptake rate, carbon dioxide exhalation rate, OUR, Kla, etc.
  

3. Accurate process control

• temperature controlRange 5~75 ℃, accuracy ± 0.1 ℃;

• pH controlRange 2~12, accuracy ± 0.02, supports automatic acid/alkali replenishment;

• DO controlRange 0~100%, accuracy ≤± 0.5%, DO dissolved oxygen PID accuracy ≤± 1.0%, supporting linkage with ventilation volume, feeding, and speed;

• mixing control0~1000rpm stepless speed regulation, accuracy ± 1rpm;

• Foam controlAnti foaming electrode detection, peristaltic pump automatically adds defoaming agent.

3、 Core technical parameters

4、 Optional upgrade configuration

To meet the research and pilot testing needs of different users, YD-G10L supports the following extended functions:

• Multi channel feeding systemSupport additional feeding channels to meet complex nutritional strategies;

• Feeding/Tank Weighing SystemRealize precise control of feeding and fermentation liquid volume;

• ORP online detectionMonitoring oxidation-reduction potential, suitable for anaerobic/microaerophilic processes;

• Exhaust gas analysis systemOnline detection of O ₂ and CO ₂ content, supporting metabolic flow analysis;

• Accumulated gas production detectionSuitable for gas fermentation processes such as biogas and hydrogen.

• Equipped with reactor simulation software:It can be controlled by mobile phone and computer, and the formula can be adjusted based on the stirring speed, stirring blade type, liquid filling volume, ventilation volume, and real-time estimation of stirring blade power accuracy. Process parameter conversion can be performed for reactors of different scales.
  

5、 After sales service commitment

• One-year warranty periodFree maintenance except for human damage;

• Three years of free system upgradeProvide software update support within 10 years;

• 48 hour response mechanismProvide remote support or on-site service plan within 4 hours;

• Full time technical engineerProvide installation, training, and lifelong maintenance services;

• Adequate spare partsEnsure the long-term stable operation of the equipment.

6、 Application Fields

• Development of Microbial Fermentation Process

• Cell culture and expression optimization

• Synthesis of enzyme preparations, antibiotics, organic acids and other products

• Teaching demonstration and scientific research experiment

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