With the continuous advancement of technology, people's requirements for material properties are also increasing. In many industrial fields, such as aviation, automotive, electronics, etc., surface treatment of materials is a key step in improving product quality and performance. As an advanced technology, plasma surface treatment machines have been widely used and have shown great potential in the field of material processing.
1Plasma surface treatment machine/cleaning machineThe principle of
It uses the active species generated by plasma in gas discharge to treat the surface of materials. The main principle is to heat the gas, ionize it to form a plasma, and then use the active species in the plasma to react with the material surface, changing the surface properties of the material. Plasma can choose different gases according to processing needs, such as nitrogen, oxygen, hydrogen, etc. By adjusting parameters such as discharge power, time, and temperature, different treatment effects on the surface of materials can be achieved.
IIPlasma surface treatment machine/cleaning machineThe application
Surface cleaning and decontamination: It can remove impurities such as grease, stains, and oxide layers on the surface of materials, making the surface clean and providing good adhesion.
Surface modification: It can change the chemical composition and physical properties of the material surface, such as increasing or decreasing the hydrophilicity and hydrophobicity of the surface, improving wear resistance, corrosion resistance, etc. This modification can enhance the stability and durability of the material, extending its service life.
Surface coating: It can also be used to form ceramic coatings, metal coatings, etc. on the surface of materials. These coatings can provide additional functions such as corrosion resistance, scratch resistance, thermal conductivity, etc., increasing the application range and added value of the material.
Surface roughening: For some materials that require an increase in surface roughness, the microstructure of the surface can be changed by the gas ion bombardment generated during the discharge process, thereby improving the adhesion and friction properties of the material.
3、 The influence of plasma surface treatment machine on material properties
Plasma surface treatment machines can significantly improve the performance of materials, mainly reflected in the following aspects:
Surface hardening: By the bombardment of active ions in plasma, the hardness and wear resistance of the material surface can be increased. This is particularly important for materials that require resistance to external scratches and wear.
Surface modification: Plasma surface treatment machines cause chemical reactions on the surface of materials, altering their surface composition and structure. This change can improve the chemical stability, corrosion resistance, and interface compatibility with other materials of the material.
Surface roughness control: By changing the microstructure of the material surface through plasma, the surface roughness of the material can be controlled, thereby affecting its optical, electrical, thermal and other properties.
Surface adhesion enhancement: It can enhance the bonding force between materials and coatings or adhesives, improve the adhesion of coatings or adhesives on the surface of materials, thereby increasing the stability and durability of materials.
As an advanced material processing technology, plasma surface treatment machines play an important role in improving material properties and enhancing product quality. Through surface cleaning and decontamination, surface modification, surface coating, and surface roughening, it can significantly improve the hardness, wear resistance, corrosion resistance, and other properties of materials, extending their service life. With the continuous advancement of technology, it will continue to grow and expand, and unleash its enormous potential in more fields, promoting the progress of materials science and engineering technology.
Processing example: Changes in contact angle of glass sheets under different processing conditions (in practical operation, selecting appropriate process parameters is particularly important)
Testing equipment: Contact angle measuring instrument to test the volume of liquid droplets of 1ul
Plasma equipment: vacuum plasma surface treatment machine PlutoM
Conclusion:
In the oxygen plasma environment, the contact angle was significantly improved after different power treatments,
The decrease from nearly 50 ° before treatment to within 5 ° indicates a significant improvement in wettability.
When the power is 140W, the improvement in contact angle is significant;
But as the power increases to 150W, the effect is actually not as good as 140W.
Conclusion:
In the argon plasma environment, the contact angle was significantly improved after different power treatments,
The decrease from nearly 50 ° before treatment to within 5 ° indicates a significant improvement in wettability.
When the power is 140W, the improvement in contact angle is significant;
But as the power increases to 150W, the effect is actually not as good as 140W.
Conclusion:
Under the same oxygen atmosphere and power, there is a significant improvement in the contact angle after different treatment times,
But with a processing time of more than 2 minutes, the processing effect did not improve, indicating that it was not the processing time
The longer the effect, the better, and the optimal processing time needs to be selected based on the sample.