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Jilin Huabo Technology Industry Co., Ltd

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    18879199@qq.com

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    13009129951,13314303926

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    No. 171 Shijiazhuang Road, Economic and Technological Development Zone, Changchun City, Jilin Province, China

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Micro torque rheometer

NegotiableUpdate on 12/22
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Overview
The parallel (conical) twin-screw micro mixing twin-screw extruder developed by the micro torque rheometer only requires the use of (5g-10g conical twin-screw) (20g flat twin-screw); The amount of experimental samples. Suitable for the losses caused by the waste of expensive raw materials when developing new products. In addition, it can help research teams shorten the time to market of products and save development costs, which has a significant competitive advantage. Parallel (conical) twin-screw micro extrusions can produce as little as 5 grams of material, making it a fast, reliable, and cost-effective method for obtaining tangible results when mixing expensive or small-scale materials such as nanocomposites or engineering polymers.
Product Details

HZJ-11Micro torque rheometer


modularminiatureHAAKE Polylab OS, Equipped with interchangeable featuresMixers, single screw extruders, conical extruders ParallelDouble screw extruder

1Application scope and introduction:

Parallel (conical) twin-screw micro mixing twin-screw extruder suitable for industry technology research and development only requires the use of (5 g - 10 gCone Double)(20g flat double)The amount of experimental samples. Suitable for the losses caused by the waste of expensive raw materials when developing new products. In addition, it can help research teams shorten the time to market of products and save development costs, which has a significant competitive advantage. Parallel (conical) twin-screw micro extrusions can produce as little as 5 grams of material, making it a fast, reliable, and cost-effective method for obtaining tangible results when mixing expensive or small-scale materials such as nanocomposites or engineering polymers.Only need to use as little as 5 grams- 10 grams Mixing materials is particularly advantageous for industries that require the mixing of expensive or small-scale materials such as nanocomposites, biopolymers, or drugs. By using optional optionsAutomatic quantitative feedingThe material machine allows users to continuously extrude a very small amount of material. This instrument is based on the proven use of co rotating and counter rotating screwsParallel (conical)Twin screw technology can work as an independent device with data export function.

It's researchpolymerFlow of materialsWith deformationPlasticization and thermal shear stabilityDynamic rheological propertiesPlasticizing behavior and applying torque to the results--Ideal equipment represented in chart form for time and torque temperature, etc,andMixing of multiple components of materials,thermosettingThe cross-linking and curing of resins, vulcanization of elastomers, dynamic stability of materials, and the influence of screw speed on the processing performance of the system can be widely applied in scientific research and production. The laboratory simulates the mixing and extrusion processes in production to obtain a series of data to guide the research and production of formulations in realityIt is possible to continuously, accurately, and reliably measure the rheological properties of materials under conditions similar to actual processing,

IIapplicableYuindustry

This small oneDouble screw extruderSpecially suitable for industry research in materials science for the following markets:

carExcellent materialsnavigationAir NavigationTian Technologymaterialelectronmaterialpolymer processingPolymer screeningcoloring agentink/Ink powderMedical materialsDrugspulp paperNano scale materialsBiological sciences, nanotechnology, and pharmaceuticals. This instrument is designed specifically for industry research and development, while focusing on polymer development and applications.

4、 Main technical parameters:

1Screw diameter:11mmNote:Customization is available for sizes below 16mm
2. Screw length to diameter ratio: 40:1
3. Single axis torque: 6Nm
4. Screw speed: 0-600 continuously adjustable
5. Screw form: Building block type

6Extruder method: Parallelsame direction/Reverse rotation-Optional)
7Type of barrel: upper and lower split barrel
8Number of cylinder openings:3 (main material port with conical hopper, auxiliary material port pre blocked, quantity optional)
9Head pressure:≤10MPa
10Head mouth mold: single hole2.5mm (optional number of apertures)
11Heating method: electric heating
12Maximum temperature:300/400℃
13Temperature Zone: Barrel7-zone segmented heating, with the machine head heated separately
14Cooling method: natural cooling/Forced water cooling
15Cooling zone: barrel7-zone segmented water cooling, main hopper water cooling
16, Master electricity Source:220V (± 10%) single item
17Electricity Machine:220V, 0.75Kw, 3000rpm servo motor
18Motor brand: Siemens/Mitsubishi
19PLC brand: Siemens/Mitsubishi
20, Touch touch Screen: Siemens/Mitsubishi
21Pressure sensor: Jeffrey
22Distribution box speed ratio:1:1
23Distribution box lubrication: thin oil lubrication
24Distribution box bearings:SKF/NSK/BPJ
25Speed ratio of gearbox:1:5
26Minimum feeding amount:20g
27Continuous production capacity:200g-2000g/h
28Number of feeders: optional (none available)/Volume feeder/weight feeder
29Feeding machine flow rate:60g-1200g/h

30. Control mode: PLC/computer dual operation control.

1Screw diameter:12.1mmNote:Customization is available for sizes below 16mm
2. Screw aspect ratio: 40:1/28:1
3. Single axis torque: 6Nm/10Nm
4. Screw speed: 0-600 continuously adjustable
5. Screw form: Building block type

7Extruder method: Parallelsame direction/Reverse rotation-Optional)
7Type of barrel: upper and lower split barrel
8Number of cylinder openings:3 (main material port with conical hopper, auxiliary material port pre blocked)
9Head pressure:≤10MPa
10Head mouth mold: single hole2.5mm (optional number of apertures)
11Heating method: electric heating
12Maximum temperature:280/400℃
13Temperature Zone: Barrel7-zone segmented heating, with the machine head heated separately
14Cooling method: natural cooling/Forced water cooling
15Cooling zone: barrel7-zone segmented water cooling, main hopper water cooling
16, Master electricity Source:220V (± 10%) single item
17Electricity Machine:220V, 0.75Kw/1.2Kw, 3000rpm servo motor
18Motor brand: Siemens/Mitsubishi
19PLC brand: Siemens/Mitsubishi
20, Touch touch Screen: Siemens/Mitsubishi
21Pressure sensor: Jeffrey
22Distribution box speed ratio:1:1
23Distribution box lubrication: thin oil lubrication
24Distribution box bearings:SKF/NSK/BPJ
25Speed ratio of gearbox:1:5
26Minimum feeding amount:30g
27Continuous production capacity:200g-2500g/h
28Number of feeders: optional (none available)/Volume feeder/weight feeder
29Feeding machine flow rate:60g-1200g/h

30. Control mode: PLC/computer dual operation control.

5、 Software Function Introduction:

The Plastic software interface has rich functions and can complete measurement, setting, and control of speed, torque, temperature, and pressure. The curve window can display real-time curves of the above data against time. These data can be processed and plotted by software. Under the experimental measurement and control software, an experimental report is generated and output by a color printer. It can also complete functions such as overlaying multiple curves and smoothing curves.Automated testing instruments. The data collection, control, and processing of experimental data are all completed by corresponding software, which not only demonstrates convenient instrument operation, precise control, but also fast and efficient experimental data processing and result output. More importantly, with the support of software, traditional torque rheometers can perform functions that cannot be achieved, such as measuring the shear sensitivity characteristics of materials with linear acceleration. Oral mold correction during the measurement process of the relationship between material apparent viscosity and shear rate.

matchingMeasurement and control software:

1Can record more subtle changes in torque, temperature, and speed.

2High speed acquisition can amplify the temperature torque data curve and observe real-time turning changes.

3Polymer Melt Viscosity Measurement Data Processing Software

4. Extruder data processing software

5Mixer data processing software

6、 Productfeature

1Low raw material usage and energy consumption, suitable for various thermoplastic polymer materialsNano scale materialsBiological Sciences, Nanotechnology, and PharmaceuticalsExperimental researchEasy to operate, good plasticizing performance, super uniform dispersion, can be extruded in cycles or continuously, with a maximum extrusion capacity per cycle5-10g。

2The barrel canup and downOpen, the screw of the screw machine is detachable for easy cleaning. Fast heating speedOptional variable frequency control feeding device. Temperature controlled zone7One, temperature control range035Other temperature ranges can be customized)

3Suitable for almost all thermoplastic polymer materials, such as polyimidePEEK、 Polyphenylene sulfide PLA、PA、 Polycarbonate and other materials, or the addition of magnetic powder, ceramic powder, graphene, polytetrafluoroethylene powder, metal powder, short glass fiber (powder level can reach nanometer level)

4Small footprint, suitable for use on experimental benches or fume hoods. The experimental time is short, and the entire process from melting, polymerization, extrusion to injection molding of the sample strip can be completed in just over ten minutes. Saved researchers a lot of valuable time. Replace with different onesmodelDifferent auxiliary machines can be used for single filament spinning3D printing consumables such as sheet metal, extrusion tube, cutting, unidirectional stretching and drawing, blow molding, various substrate coatings, and special-shaped materials.

5The optional control system isPLC touch screen,And computer-controlled drawing of analysis curves, and detailed analysis of data points by zooming in on the curves,It can store parameters for multiple formulas and processing techniques.