Cone shaped twin-screw extruder

taperTwin screw extrusionmachine

1Application scope and introduction:

The conical twin-screw micro mixing twin-screw extruder suitable for industry technology research and development only needs to be used 5 g - 15 gcone doubleThe amount of experimental samples. Suitable for the losses caused by the waste of expensive raw materials when developing new products. In addition, it can help research teams shorten the time to market of products and save development costs, which has a significant competitive advantage. Cone shaped twin-screw micro extrudable as little as When mixing expensive or small-scale materials such as nanocomposites or engineering polymers with 5 grams of material, it is a fast, reliable, and cost-effective method to obtain tangible results.Only need to use as little as 5 grams- 15 grams Mixing materials is particularly advantageous for industries that require the mixing of expensive or small-scale materials such as nanocomposites, biopolymers, or drugs. By using optional optionsAutomatic quantitative feedingThe material machine allows users to continuously extrude a very small amount of material. This instrument is based on the proven use of co rotating and counter rotating screwstaperTwin screw technology can work as an independent device with data export function.

It's researchpolymerFlow of materialsWith deformationPlasticization and thermal shear stabilityDynamic rheological propertiesPlasticizing behavior and applying torque to the results--Ideal equipment represented in chart form for time and torque temperature, etc,andMixing of multiple components of materials,thermosettingThe cross-linking and curing of resins, vulcanization of elastomers, dynamic stability of materials, and the influence of screw speed on the processing performance of the system can be widely applied in scientific research and production. The laboratory simulates the mixing and extrusion processes in production to obtain a series of data to guide the research and production of formulations in reality，It is possible to continuously, accurately, and reliably measure the rheological properties of materials under conditions similar to actual processing,

IIapplicableYuindustry：

This small oneDouble screw extruderSpecially suitable for industry research in materials science for the following markets:

carExcellent materials、navigationAir NavigationTian Technologymaterial、electronmaterial、polymer processing、Polymer screening、coloring agent、ink/Ink powder、Medical materials、Drugspulp paper、Nano scale materialsBiological sciences, nanotechnology, and pharmaceuticals. This instrument is designed specifically for industry research and development, while focusing on polymer development and applications.

²Production capacity requirements:0.1～1Kg/H (production capacity varies depending on the formula of the homework product);

²Main technical parameters:

HZS-09 Conical Twin ScrewextrudeHAAKE Polylab OS

main motorpower0.4KW

1Gear reducer

1）Reduction ratio of gearbox:10：1

2）Output shaft speed:MAX300RPM

3）Input shaft speed:MAX3000RPM

4）Torque distribution box, high torque distribution box, rated torque12Nm。

2Main motor

1）Main motor:0.4KW (servo motor)

2）Motor speed(MAX)：3000RPM

3. Screw

1）Screw diameter:9-17-165

2）Screw type: integral cone double

crew configuration

1、Conical integrated screw，diameter9-17-165mm

2. Screwmaterialfor440C

3Material of the barrelfor440CSplit barrel

4Heating:Whole barrel electric heating

5Electrical control system

1、220V， Communicate at 50Hz

2The main motor is an AC servo motor0.4KW

3Temperature control module, intelligentPID heating control; Heating is controlled by a temperature control module through a solid-state relay, using high-temperature resistant wires

4Electrical control cabinet control includes: temperature control system; Drive system; Interlocking control system

5Equipped with multi-channel communication function and alarm table; Industrial grade display panel.

6Interlocking control system:

a) The temperature control is interlocked with the host, and the host can only be turned on after reaching the preheating temperature. If it exceeds the alarm temperature, it will automatically shut down.

b)The pressure system is interlocked with the host, which means that the host stops working when overpressure occurs.

Software Function Introduction:

The Plastic software interface has rich functions and can complete measurement, setting, and control of speed, torque, temperature, and pressure. The curve window can display real-time curves of the above data against time. These data can be processed and plotted by software. Under the experimental measurement and control software, an experimental report is generated and output by a color printer. It can also complete functions such as overlaying multiple curves and smoothing curves.Automated testing instruments. The data collection, control, and processing of experimental data are all completed by corresponding software, which not only demonstrates convenient instrument operation, precise control, but also fast and efficient experimental data processing and result output. More importantly, with the support of software, traditional torque rheometers can perform functions that cannot be achieved, such as measuring the shear sensitivity characteristics of materials with linear acceleration. Oral mold correction during the measurement process of the relationship between material apparent viscosity and shear rate.

matchingMeasurement and control software:

1Can record more subtle changes in torque, temperature, and speed.

2High speed acquisition can amplify the temperature torque data curve and observe real-time turning changes.

3Polymer Melt Viscosity Measurement Data Processing Software

4. Extruder data processing software

5Mixer data processing software

The above processing software is matched according to the customer's designated model.

productfeature

1、Low raw material usage and energy consumption, suitable for various thermoplastic polymer materialsNano scale materialsBiological Sciences, Nanotechnology, and PharmaceuticalsExperimental researchEasy to operate, good plasticizing performance, super uniform dispersion, can be extruded in cycles or continuously, with a maximum extrusion capacity per cycle5-15g。

2The barrel canup and downOpen, the screw of the screw machine is detachable for easy cleaning. Fast heating speed，Optional variable frequency control feeding device. temperature controlOverall oneZone, temperature control range0450°（Other temperature ranges can be customized)

3Suitable for almost all thermoplastic polymer materials, such as polyimidePEEK、 Polyphenylene sulfide PLA、PA、 Polycarbonate and other materials, or the addition of magnetic powder, ceramic powder, graphene, polytetrafluoroethylene powder, metal powder, short glass fiber (powder level can reach nanometer level)

4Small footprint, suitable for use on experimental benches or fume hoods. The experimental time is short, and the entire process from melting, polymerization, extrusion to injection molding of the sample strip can be completed in just over ten minutes. Saved researchers a lot of valuable time. Replace with different onesmodelDifferent auxiliary machines can be used for single filament spinning3D printing consumables such as sheet metal, extrusion tube, cutting, unidirectional stretching and drawing, blow molding, various substrate coatings, and special-shaped materials.

5、The optional control system isPLC touch screen,And computer-controlled drawing of analysis curves, and detailed analysis of data points by zooming in on the curves,It can store parameters for multiple formulas and processing techniques.