xOptical coating thickness gauge

X-ray coating thickness gauge: precise measurement, empowering diversified industrial testing

The X-ray coating thickness gauge is a high-precision detection equipment based on X-ray fluorescence spectroscopy analysis technology, widely used in many industries such as electroplating, coating, semiconductor, hardware manufacturing, etc., providing a reliable solution for accurate measurement of coating thickness.

Working principle and core advantages

The working principle of this device is based on the fluorescence effect generated by the interaction between X-rays and substances. When high-energy X-rays are irradiated onto the surface of the sample, the elements in the coating are excited, releasing secondary X-rays with specific energy, namely characteristic X-rays. By accurately analyzing the energy and intensity of these characteristic X-rays, the equipment can accurately calculate the thickness of the coating. Its core advantages are significant, and non-destructive testing is one of its highlights. It can obtain thickness data without cutting or damaging the sample, preserving the integrity of the sample, especially suitable for the detection of precious or samples. At the same time, the measurement speed is fast, and single or multi-point measurements can be completed in a short period of time, greatly improving the detection efficiency and meeting the quality control requirements of large-scale production.

Multi functional and precise measurement

The X-ray coating thickness gauge has powerful functions, which can measure the thickness of single-layer, multi-layer, and alloy coatings, as well as analyze the composition of coatings. Its measurement range is wide, and the coating thickness can be accurately measured from nanometer to millimeter level, with an accuracy of up to ± 0.01 μ m, ensuring the accuracy and reliability of the measurement results. The device is equipped with an intuitive operating interface and intelligent software system, and operators do not need to have deep professional knowledge. After simple training, they can easily get started. The software also has data storage, analysis, and report generation functions, making it convenient for users to manage and trace measurement data.

Adapt to diverse environments and provide reliable support

In terms of adapting to the environment, this device performs well and can work stably in different temperature, humidity, and dust environments, making it suitable for various places such as workshops and laboratories. In addition, the equipment adopts high-quality X-ray tubes and detectors, which have a long service life and good stability, reducing maintenance costs and downtime of the equipment. At the same time, strict safety protection design effectively prevents X-ray leakage and ensures the safety of operators.

The X-ray coating thickness gauge, with its advanced technologygoodThe performance and convenient operation make it an ideal choice for coating thickness detection in industrial production, providing strong support for improving product quality and optimizing production processes.

Here isThe products sold by Shenzhen Tianchuangmei Technology Co., LtdX-ray fluorescence spectrometer is an instrument used to test electroplated coatingsdetailed introduction：

Coating detection:

Common metal coatings include:

Single layer thickness range:

Gold coating 0-8um,

Chromium coating 0-15um,

The rest is generally within 0-30um,

The minimum measurement can reach 0.001um.

Multi layer thickness range:

Au/Ni/Cu: Au analysis thickness: 0-8um Ni analysis thickness: 0-30um

Sn/Ni/Cu: Sn analysis thickness: 0-30um Ni analysis thickness: 0-30um

Cr/Ni/Fe: Cr analysis thickness 0-15um Ni analysis thickness: 0-30um

The number of coating layers is 1-6

The relative difference in coating accuracy is generally less than 5%.

Composition content of coating: Sn Pb alloy composition analysis; Composition analysis of Zn Ni alloy.

Advantages of Coating Analysis: The minimum size of PCB gold fingers can reach 0.2mm

Single layer analysis accuracy, taking Ni as an example: (relative difference)

Elemental composition analysis:

Analysis of plating solution: Currently, common plating solution element analysis includes gold, silver, tin, copper, nickel, chromium, and zinc.

ROHS and halogen-free detection, high-performance SDD detector can detect halogen-free, achieving multi-purpose coating and environmental protection.

Metal composition analysis can detect the content of other elements in metals while detecting ROHS.

Detection accuracy:

Heavy metals such as Cr, Cd, Hg, Cu, Zn, Fe, Ni, Pb, Mn, W, Au, Ag, Sn, etc

The detection limit is up to 1ppm.

The instrument has met the following standards for stable reading allowable differences in the analysis of these metal tests:

A. Stable testing for elements with a detection content greater than 5%, with a relative reading difference of less than 1%

B. Stable testing of elements with a detection content of 0.5-5%, with a relative reading difference of less than 2%

C. The stable test reading of elements with a detection content of 0.1-0.5% has a relative difference of less than 5%

D. Detect elements with a content below 0.1% and read relative difference with a change rate of less than 10%

Measurement accuracy:

1) Accuracy (single-layer):

Testing accuracy table of thickness gauge

Testing method: Under the same operating conditions, perform 5 tests on the same standard template, and compare the average data detected with the actual data of the standard template. The detection accuracy is the difference (average error) between the average detection value and the actual value of the standard sample

2) Two or more floors:

The accuracy of the first layer with two or more layers meets the test results of a single layer, but the second layer and above are more complex and need to be determined based on the thickness of the previous layer. When the thickness of the first layer is less than 2um, the testing accuracy of the first and second layers is basically consistent with that of a single layer. Referring to the following test report, the thickness of the gold standard sample for the first layer is 0.101um, and the thickness of the nickel standard sample for the second layer is 4.52um.

in When the thickness of a layer is between 2-5um, it will greatly reduce the testing accuracy of the second and third layers. The error rate of the second layer will be between 5-10%, and the error rate of the third layer will be less than 15%.

Repeatability:

Ensure repeatability value:≤±5%

Repetitive testing should be conducted after instrument calibration: under the same operating conditions, the same testing template should be used for continuous repeated testing. Continuous measurements must be taken at the same testing point using the same sample piece with an interval of 60 seconds. A total of 10 measurements should be taken, and each measurement value should be compared with the average of the 10 measurements.

Repeatability=Average Error ÷ Average Value × 100* %.

Report printing:

Can output reports in PDF and Excel formats, making historical data queries convenient

Safe use, maintenance and upkeep

Due to the high precision of the instrument, please do not open the instrument casing or make any changes to the X-ray source and detector without permission. Our company will not be responsible for any damage to the instrument caused by the user's own reasons.

The installation of the instrument must be smooth, and the distance between the back of the instrument and the wall must not be less than 30 centimeters. Standard 220V AC power must be used, and a stable voltage power supply must be equipped in case of unstable voltage. The socket must be well grounded, and any losses caused by the user's power supply not meeting the requirements shall be borne by the user.

Please do not touch the power supply with wet hands, and do not touch the instrument casing with wet hands to avoid electric shock.

When measuring, do not attempt to open or touch the lid while the instrument is running due to high voltage flowing to the X-ray source. Due to the high voltage source having to be terminated through automatic operation or following user guidelines.

Instrument environment requirements: The instrument should be used in a clean environment with a suitable temperature of 15 ℃~30 ℃ and humidity≤80%, power supply: AC: 220V ± 5V.

The above details may lead to unpredictable consequences, and the buyer should generally comply with them.

xOptical coating thickness gauge