TMCActive air vibration dampingdeviceElectro-Damp II
Electro-Damp ® It is the first commercial active isolation system specifically designed to improve throughput, resolution, and yield in semiconductor manufacturing applications. Electro Pump II is a complete redesign of the original system, adding modularity, digital control, feedforward, high force/high gap actuators, and multiple digital user interfaces specifically designed for OEM applications such as lithography, detection, and metrology tools.
Semiconductor manufacturing tools have put forward contradictory requirements for their isolation systems. In order to cope with ground noise, the system must be soft enough to effectively filter ground vibrations and prevent them from reaching the isolation surface. At the same time, the system must be sufficiently rigid to cope with the forces of the workbench, so that the movement of the workbench can cause minimal displacement of the isolation surface and quickly stabilize.
In addition to using inertia and active feedback damping,Electro Pump II also uses information feedforward to further improve system response. Feedforward obtains information about the position and acceleration of the worktable from the worktable controller, and then processes this data to provide force drive to the payload, greatly reducing the payload motion caused by the worktable. The system can read feedforward information digitally as a bipolar analog signal, or by reading the output of an orthogonal encoder. The DC-2000 digital controller can also use the workbench test mode to automatically adjust the parameters required for feedforward. This enables quick and easy setup during initial installation or after changing the payload.
The modular design of Electro Pump II allows the system to be used alone with electronic servo valves (suitable for heavy-duty, low acceleration applications such as CMM), only with electromagnetic drives (suitable for lighter workbenches using high acceleration), or in combination with both (suitable for demanding applications).
TMCActive air vibration dampingdeviceElectro-Damp IIfeature
● Six degree of freedom active damping system
● Non contact electronic height control
● Digital controller
● Feedforward input correction for payload motion caused by the workbench
High power electromagnetic actuators can be provided separately or integrated into the system
● Reduce the stability time of payload movement and movement caused by the workbench
● Improve throughput, resolution, and output
Modular design allows users to define a complete unit or component forOEM Integration
Automatically adjust feedforward parameters to reduce settings
Specifications
General |
stabilization time |
0.2 seconds** |
Active degrees of freedom |
6 |
Height control accuracy |
< 10 µm atsensorsd> |
Linear actuator (horizontal and vertical) |
DC resistance |
5 Ω |
Force constant |
Up to 12 pounds per ampere | 55 newtons per ampere |
Maximum continuous force |
25 pounds | 110 cows |
Peak force @ 7 A |
87 pounds | 385 cows |
Electrical time constant |
2.6 milliseconds |
itinerary |
0.25 inches | 6.4 millimeters |
Horizontal gap |
0.09 inches | 2.3 millimeters |
stray field |
< 1 G @ 2in.d> |
Dimensions (width x depth x height) |
2.8 x 6.8 x 4.5 inches 71 x 173 x 114 mm |
Valve (active only) |
Valve Type |
Proportional E/V servo |
control type |
Pressure or airflow |
maximum flow |
1.5 SCFM |
Gas consumption (4 isolators) |
< 2 SCFM (no stage motion)d> |
-3 dB response |
≤ 10 Hz (typical value). |
Height control sensor |
input |
Non contact induction (eddy current) |
electronic configuration |
Dual line NAMUR Three wires with a diameter of 30 or 18 millimeters |
scope |
Nominal 15mm, used for 30mm wires Nominal 6mm, used for 18mm wires |
resolution |
< 1 µmd> |
Pneumatic installation seat |
Standard load-bearing capacity |
1000, 2500, 3300, 5700 pounds @ 80 PSI |
Damping (10:1) |
< 3sd> |
DC-2020 Digital Controller |
processor |
Dual core: DSP @ 150 MHz & Cortex M3 @ 75 MHz |
Simulate I/O |
32/24 channels (16/16 bits) |
sampling rate |
The nominal value is 5 kHz |
front panel |
power switch 3-color status indicator light Ethernet RJ-45 MicroSD card slot 2 BNC sockets (each can serve as an input or output) 2 USB 2.0 ports (Type B and Micro Type B) FW upgrade button |
rear panel |
power input Simulated I/O socket Pneumatic port Ethernet RJ-45 1 USB 2.0 RS-232 DB 9 Relay socket |
user interface |
GUI via USB or Ethernet |
power supply |
90-240 VAC,50-60 Hz, Maximum 100 W |
Dimensions (width x depth x height) |
16.8 x 9.0 x 1.75 inches 427 x 229 x 45 mm 1 standard RETMA unit |
power amplifier |
通道 |
8 |
Maximum current for each channel |
7 A |
input |
linear |
Peak Power |
700 watts in total |
cooling |
Environment, forced ventilation |
protect |
Resettable fuse, electronic thermal protection, overcurrent, undervoltage |
operation |
Remote control or manual |
size |
1 RETMA rack unit height x 15 inches (381 millimeters) deep |
Application Instructions
Electro-Damp®
InPrecitechUsing PEPS II-VX for 3-axis (XYZ) measurement on the Freeform L ultra precision machine tool