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Selection of nitrogen precision flowmeter

NegotiableUpdate on 05/07
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Overview

Selection of nitrogen precision flowmeter: DS-WLUGB series intelligent vortex flowmeter, mainly used for flow measurement of industrial pipeline medium fluids, such as gas, liquid, vapor and other media. Its characteristics are small pressure loss, large range, high accuracy, and almost unaffected by parameters such as fluid density, pressure, temperature, viscosity, etc. when measuring volumetric flow rate under working conditions.

Product Details

Selection of nitrogen precision flowmeter-Jiangsu Dingsheng Instrument Co., Ltd

1、 Product performance of nitrogen precision flowmeter:

The DS-WLUGB series intelligent vortex flowmeter is mainly used for flow measurement of industrial pipeline media fluids, such as gases, liquids, vapors, and other media. Its characteristics are small pressure loss, large range, high accuracy, and almost unaffected by parameters such as fluid density, pressure, temperature, viscosity, etc. when measuring volumetric flow rate under working conditions. No movable mechanical parts, therefore high reliability and low maintenance. The instrument parameters can remain stable for a long time. This instrument adopts a piezoelectric stress sensor with high reliability. It has both analog standard signals and digital pulse signal outputs, making it easy to use in conjunction with digital systems such as computers. It is an ideal flow meter.

氮气精密流量计选型


2、 Measurement principle of nitrogen precision flowmeter:

氮气精密流量计选型


When a triangular cylindrical vortex generator is set up in the fluid, regular vortices are alternately generated from both sides of the vortex generator, which are called Karman vortices. As shown in the figure on the right, the vortex columns are asymmetrically arranged downstream of the vortex generator.

Assuming the frequency of vortex occurrence is f, the average flow velocity of the measured medium is, the width of the upstream surface of the vortex generator is d, and the diameter of the body is D, the following relationship can be obtained: f=SrU1/d=SrU/md

In the formula, U1 represents the average velocity on both sides of the vortex generator, m/s;
Sr Strouhal number;
M - The ratio of the bow shaped area on both sides of the vortex generator to the cross-sectional area of the pipeline
The volumetric flow rate qv inside the pipeline is

qv=πD2U/4=πD2mdf/4Sr

K=f/qv=[πD2md/4Sr]-1                 

In the formula, K - the instrument coefficient of the flowmeter, pulse count/m3(P/m3).
K is not only related to the geometric dimensions of the vortex generator and pipeline, but also to the Strouhal number. The Strouhal number is a dimensionless parameter that is related to the shape of the vortex generator and the Reynolds number. Figure 2 shows the relationship between the Strouhal number of a cylindrical vortex generator and the Reynolds number of a pipeline. As shown in the figure, in ReD=2×104~7×106Within the range, Sr can be regarded as a constant, which is the normal operating range of the instrument. When measuring gas flow rate, the flow calculation formula for VSF is

氮气精密流量计选型

Figure 2: The relationship curve between Strouhal number and Reynolds number

In the formula, qVn,qV--Under standard conditions (0)oC or 20oC. 101.325kPa) and volumetric flow rate under operating conditions, m3/h;

Pn and P - are the pressures under standard and operating conditions, respectively, Pa;
Tn and T - are the thermodynamic temperatures under standard and operating conditions, respectively, K;
Zn and Z - are the gas compression coefficients under standard and working conditions, respectively.


3、 Advantages of nitrogen precision flowmeter products:
Not affected by temperature and pressure, and not easily clogged, stuck, or scaled, resistant to high temperatures and pressures.
▲ Safe and explosion-proof, suitable for harsh environments.
▲ No movable parts, no hollow gaps design, the product is wear-resistant, dirt resistant, does not require mechanical maintenance, and has a long service life.
▲ Adopting low-power high-tech and battery powered on-site display flowmeter, it can operate continuously for more than two years without electricity.
▲ Integrated design of voltage regulation and compensation.
▲ The current output is all electrically isolated, with good common mode interference suppression capability.
Simultaneously display the flow value and cumulative flow value, without the need to switch between them.
▲ Adopting anti vibration probes to effectively eliminate the influence of external vibrations.
The circuit adopts surface mount technology, with a compact structure and high reliability.
▲ Adopting a split type signal converter with a maximum cable length of 10 meters.
▲ The range ratio is as wide as 20:1.
The overall structural design is reasonable, the dynamic measurement range is wide, and the pressure loss is small.
The split type vortex flowmeter is made of stainless steel material and is suitable for measuring corrosive media.
▲ On site LCD display, pulse, 4-20mA output or 485 communication, can be connected to industrial automation systems.


4、 Parameter table of nitrogen precision flowmeter:

Nominal diameter (mm)

15. 20, 25, 40, 50, 65, 80, 100, 125, 150, 200, 350, 300 (300-1000 plug-in type)

Nominal pressure (MPa)

DN15-DN200 4.0 (>4.0 protocol supply), DN250-DN300 1.6 (>1.6 protocol supply)

Medium temperature (℃)

Piezoelectric type: -40~150, -40~260, -40~330; Capacitive: -40~400, -40~500 (protocol ordering)

body material

1Cr18Ni9Ti, (Other material agreement supply)

Allow vibration acceleration

Piezoelectric type: 0.2g Capacitive type: 1.0-2.0g

accuracy

± 1% R, ± 1.5% R; Insertion type: ± 2.5% R,

Range degree

1:6~1:30

power supply voltage

Sensors: DC+12V, DC+24V; Transmitter: DC+12V, DC+24V; Battery powered type: 3.6V battery

output signal

Square wave pulse (excluding battery powered type): high level ≥ 5V, low level ≤ 1V; current: 4-20mA

Pressure loss coefficient

Complies with JB/T9249 standard Cd ≤ 2.4

Explosion-proof marking

Intrinsic safety type: Exd Ⅱ ia CT2-T5 Explosion proof type: Exd Ⅱ CT2-T5

protection level

Regular IP65 Submersible IP68

environmental conditions

Temperature -20 ℃~55 ℃, relative humidity 5%~90%, atmospheric pressure 86~106kPa

Applicable Medium

Gas, liquid, steam

transmission distance

Three wire pulse output type: ≤ 300m, two-wire standard current output type (4-20mA) ≤ 1500m; Load resistance ≤ 750 Ω; RS485/HART≤1200m.

5Selection of nitrogen precision flowmeterTable:



code name

path

Flow range ㎡/h


DN25

1-12 (liquid)

10-100 (gas)



DN32

1.5~23 (liquid)

15~150 (gas)


DN40

2.4~32 (liquid)

22.6-150 (gas)


DN50

4~50 (liquid)

35~350 (gas)


DN65

6.3~184 (liquid)

60-600 (gas)


DN80

10~130 (liquid)

90~900 (gas)

Note: 1. Please refer to Table 3 for steam flow rate


DN100

20~200 (liquid)

140~1400 (gas)

2. DN250~DN600 can be ordered according to customer requirements


DN125

31~310 (liquid)

220-1450 (gas)

3. For diameters above DN300, it is recommended to use a plug-in vortex flowmeter that can be customized


DN150

45~450 (liquid)

300~3000 (gas)


DN200

80~800 (liquid)

550~5500 (gas)



DN250

150~1500 (liquid)

880-8800 (gas)


DN300

200~2000 (liquid)

1300-13000 (gas)


DN300

100~1500 (liquid)

1560-15600 (gas)


DN400

180~3000 (liquid)

2750-27000 (gas)


DN500

300-4500 (liquid)

4300-43000 (gas)


DN600

450~6500 (liquid)

6100~61000 (gas)


DN800

750~10000 (liquid)

11000~110000 (gas)


DN1000

1200~1700 (liquid)

17000 to 170000 (gas)


code name

Function 1

N

No temperature and pressure compensation

Y

Temperature and pressure compensation


code name

Output model

F1

4-20mA output (two-wire system)

F2

4-20mA output (three wire system)

F3

RS485 communication interface

F4

Frequency output


code name

Tested medium

J1

liquid

J2

gas

J3

steam


code name

connection method

L1

Flange card installation type

L2

Flange connection type

L3

plug-in


code name

Function 2

E1

Level 1.0

E2

Level 1.5

T1

room temperature

T2

high temperature

T3

steam

P1

1.6MPa

P2

2.5MPa

P3

4.0MPa

D1

Internal 3.6V power supply

D2

DC24V power supply

B1

stainless steel

B2

carbon steel









6、 Installation diagram of nitrogen precision flowmeter:

氮气精密流量计选型