SMC rodless cylinder mechanical

Our company's independently produced FESTO Festo DGC series rodless cylinder, WANcompleteDeveloped and manufactured according to Festo's original factory standards, with a focus on universal and high adaptability, it is a widely used linear drive product in the field of industrial automation. The cylinder diameter specifications include 18mm, 25mm, 32mm, 40mm, 50mm, and 63mm, and the stroke can be customized according to needs to meet the long and short stroke requirements of different scenarios. The product adopts a double-layer sealing design, with an inner pressure resistant sealing tape to ensure stable air pressure inside the cylinder, and an outer dust-proof sealing tape to block dust and iron filings from entering, effectively extending the service life; The cylinder body has high machining accuracy, smooth operation, uniform speed, and can achieve precise positioning and efficient transmission. Suitable for various scenarios such as packaging machinery, automated assembly lines, electronic equipment assembly, etc., independent production can flexibly adjust specifications, quickly respond to customer customization needs, and have more competitive prices, reducing procurement costs for customers while ensuring product quality and user experience.

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perspective

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Structural and spatial advantages

• No pole design, JI saves spaceUnder the same stroke, the installation length is only about 1/2 of that of a rod cylinder (about 2.2 times the stroke of a rod cylinder, about 1.2 times MY1B), the height is lower, and it is suitable for narrow installation spaces.

• Integrated piston and slide tableThe internal piston is rigidly connected to the external sliding table, with direct force application and no bending/instability issues of the piston rod. The rigidity is better over long strokes.

• Internal and external double sealing tapeThe inner sealing tape maintains pressure, while the outer dust-proof tape prevents pollution, taking into account bothAir tightness and dust resistanceAdapt to harsh working conditions.

• lightweight structureOptimization of cylinder head/barrel, with a heavier weight compared to older modelsReduce by 13% -17%(ø 25 – ø 40), reduce load energy consumption.

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SMC rodless cylinder mechanicalperformance parameters

• boreø 10/16/20/25/32/40/50/63/80/100mm (covering the entire series).

• itinerary: 100-5000mm (ø 16 up to 3000mm), supports ultra long travel applications.

• speed: Standard 100-1000mm/s; Equipped with an external buffer, it can reach 1500mm/s,High speed and efficiency.

• pressureThe lowest working pressure is 0.10-0.15MPa, with a maximum of 1.0MPa, suitable for conventional pneumatic systems.

• buffer：Standard air cushionOptional external hydraulic buffer for smooth deceleration and minimal impact.

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SMC rodless cylinder mechanicalInstallation and maintenance

Installation environment

• 1. Environmental temperature:0～60℃Avoid direct blowing of high temperature, dust, cutting fluid, and corrosive gases.

• 2. Prohibit working conditions with strong magnetic fields and vibrations to prevent magnetic switches from missensing and structural looseness.

• In environments with high levels of dust and oil pollution, it is essential to keep the outer dust-proof tape and install an external dust-proof cover if necessary.

Installation method and force requirements

• 1 MY1B isBasic non rail model，It is strictly prohibited to bear large eccentric loads and radial moments；

  Long stroke and eccentric loads must be supported by external linear guides, otherwise it will accelerate seal wear and jamming.

• 2. Supports various installations for horizontal, vertical, and side wall mounting. The fixing bolts need to be evenly locked diagonally to avoid deformation of the cylinder.

• The center of gravity of the sliding table load should be centered to avoid unilateral force and ensure coaxial operation.

Installation of pipelines and gas sources

• 1. AccessClean and dry compressed airInstall filters and pressure regulating valves, and prohibit water and oil impurities.

• The four-way hole position allows for free selection of piping direction, and the air pipe is securely plugged in and out to avoid air leakage.

• 3. Work pressure control:0.1～1.0MPaProhibit the use of overpressure.

Buffer and limit installation

• 1. Equipped with air buffer, it can be used directly at low speeds and light loads; High speed and heavy load require installationhydraulic bufferLimit position.

• Reserve buffer distance at both ends of the 2 stroke, and prohibit direct impact of hard limit on the cylinder body.

Daily maintenance and upkeep

1. Regular inspections (1-2 times a month)

• Appearance: Check whether the dust-proof tape and sealing tape are damaged, cracked, or detached.

• Leakage: Check for leaks at the end caps, piping ports, and sealing tape locations.

• Operation: Check for any lag, abnormal noise, or shaking during the movement of the slide table.

• Fasteners: Check for loose installation bolts and load connectors.

2. Regular maintenance (monthly/quarterly)

• Clean the surface dust, iron filings, and oil stains of the cylinder block,Prohibit direct flushing with high-pressure water guns.

• Regularly drain and replace the filter element of the air source triple component to ensure the cleanliness of the air source.

• Special pneumatic grease can be added in small amounts to low-speed moving parts, and excessive oil injection is prohibited.

3. Replacement of vulnerable parts

• Long term high-frequency use (8-hour mass production): It is recommended to inspect and replace the seals every 6-12 months.

• If there is air leakage, speed attenuation, or crawling lag, priority should be given to replacing the sealing tape components.

• Replacement does not require disassembling the cylinder as a whole, and the end caps at both ends can be replaced separately, making maintenance simple.

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Our company's core advantages

Parker Origa style

• Cylinder diameter:10 / 16 / 25 / 32 / 40 / 50 / 63 / 80 mm

• Positioning: Universal basic model, long travel (up to 41m), modular, maintenance free, long service life

• Cylinder diameter:16 / 25 / 32 / 40 mm

• Positioning: Low leakage, with simple guidance, suitable for light load and frequent start stop.

• Cylinder diameter:25 / 32 / 40 mm

• Positioning: Short body, more space saving installation, suitable for compact devices.

SMC model (mechanical joint MY1/MY3)

• Cylinder diameter:16 / 20 / 25 / 32 / 40 / 50 / 63 mm(Original factory also has 10/80/100 available for ordering)

• Positioning: Basic model,Additional guide rails are requiredLow cost and strong universality.

• Cylinder diameter:16 / 20 / 25 / 32 mm(40 can be ordered, 50/63 is MY1HT)

• Positioning: Built inlinear guideHigh rigidity, high positioning accuracy, suitable for precision transplanting.

• Cylinder diameter:16 / 20 / 25 / 32 / 40 / 50 mm

• Positioning: Built in sliding bearings, more resistant to eccentric loads than MY1B and more economical than MY1H.

• Cylinder diameter:16 / 20 / 25 / 32 mm

• Positioning: Short stroke, slim design, suitable for extremely limited space scenarios.

FESTO Festo model (DGC mechanical joint type)

1) DGC series (basic type, sliding bearing guide)

• Cylinder diameter:18 / 25 / 32 / 40 / 50 / 63 mm

• Positioning: Standard model, with a guide gap of 0.2mm, suitable for small and medium loads.

• 2) DGPL Series (Economy/Lightweight)

• Cylinder diameter:18 / 25 / 32 / 40 mm

• Positioning: Simplified structure, lower price, preferred for light load/low-speed scenarios.

• Cylinder diameter:18 / 25 / 32 / 40 / 50 / 63 mm

• Positioning: Built inCircular ball guide railZero guiding clearance, strong resistance to eccentric loads, and smooth operation.

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