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Phone
18782066269
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Address
Shibatan Industrial Zone, Xindu District
Chengdu Xindu Yongtong Machinery Factory
18782066269
Shibatan Industrial Zone, Xindu District
Introduction to Resistance Far Infrared Heating Reactor
Far infrared heating reactorThe far-infrared electric heating device in the reactor has a large heating area, stable and fast heating, uniform heat release, convenient temperature control that can be controlled in sections up, middle, and down, easy control of the temperature of the reactor wall, no side effects on the fuel inside the reactor, and no material carbonization phenomenon. It operates without noise or pollution, and has a long service life (over 30000 hours) and significant energy savings (over 28%). The temperature of the reactor heater can be set arbitrarily within the range of room temperature to 800 ℃. To meet the needs of users, Sichuan Yongtong Machinery Equipment Co., Ltd. has renovated the heating equipment to meet explosion-proof requirements, completely solving the explosion-proof problem that users have been worried about and cannot be solved by other heating methods when using reaction vessels.
The issue of the environment has been increasingly concerned and valued by humans around the world. As the "far-infrared electric heating device" solves the serious pollution of the ecological environment caused by the original heating method, it can also be considered as making a due contribution to improving the environment.
Below is a comparison table of energy-saving effects between a thermal oil heating reactor and a far-infrared heating reactor:
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Comparison table of energy-saving effects between thermal oil heating and far-infrared heating for reaction kettle |
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——By way of example |
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Serial number |
Heating method |
Thermal oil electric heating tube heating |
Far infrared heating |
remarks |
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category |
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1 |
Design power |
168KW |
120KW |
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2 |
Power distribution |
branch8Group electric heating tube heating |
Heating in three stages: upper, middle, and lower |
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3 |
Thermal response time |
To insert the jacket1Heating ton of thermal oil to280Degree needed1.5Hourly power consumption required250degree |
The outer wall of the reactor should be electrified30At the minute, its temperature reached400The required power consumption is42degree |
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4 |
Actual usage power |
160KWFull load work |
Actually, only the middle and lower groups were used84KWJust meet the process requirements |
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5 |
Electricity consumption of one kettle of materials |
Power consumption of reaction kettle material1764degree |
Power consumption of reaction kettle material814degree |
Energy saving53% |
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6 |
Using safety standards |
Electric heating tubes cannot be explosion-proof |
The overall structure of the heating device meets the explosion-proof requirements and has relevant explosion-proof certificates |
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7 |
Degree of hygiene environment |
Due to the need to lick and add a mixture of biphenyl in the heat transfer oil, it is toxic and harmful to humans when oil and gas leak at high temperatures |
No pollution, no noise, no carbonization or coking of materials during operation, and no need for insulation after installation |
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8 |
Suitable reaction temperature |
Suitable for temperature300Reaction heating within degrees |
The material temperature is700It can be heated within the temperature range, and the temperature can be set arbitrarily |
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9 |
Normal wear and tear |
Due to the easy carbonization of thermal oil, the oil and electric heating tube should be replaced at least once a year |
No additional costs required within three years and easy installation and maintenance |
cut down the expense10000element/year |
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10 |
Thermal conductivity principle |
It is to heat the jacket oil and transfer the heat from the oil to the kettle to allow the material to absorb heat |
Electricity generated by the resistance heating element generates thermal energy, which is uniformly radiated to the materials inside the kettle through silicon carbide far-infrared radiation |
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Conclusion on the comparison of energy-saving effects between the above two heating methods for reaction kettles:
Users compared two different heating methods: using far-infrared radiation heating for the reaction kettle significantly saves 53% energy compared to heating with thermal oil, saving 950 kWh of energy in producing one kettle of materials, saving 1 ton of thermal oil cost per year, as well as the cost of replacing electric heating tubes, shutdown maintenance, and other losses. Due to the fast and stable heating rate of resistance far-infrared heating, the production output of users has been increased, product quality has been improved, and the labor intensity and working environment of employees have been improved. And the far infrared heating device of the reaction kettle has the advantages of reasonable structural design, beautiful appearance, easy installation and operation, easy temperature control (can be divided into upper, middle, and lower stages for separate control), safety and explosion prevention.
Example of Selection for Resistance Far Infrared Heating Reactor
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| 5000L stainless steel reactor with outer coil tube customized by Neijiang customer | 6000L stainless steel reaction kettle with outer coil tube customized by a chemical plant in Deyang |
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| 4000L resistance far-infrared heating stainless steel reaction kettle customized by a customer in Guangyuan | 8000L jacketed heating stainless steel reactor customized by a customer in Dazhou |