Pilot micro jet homogenizer

The pilot micro jet homogenizer WST-M60 is a medium-sized high-pressure micro jet homogenizer designed for research and development pilot stages and small-scale production applications. The maximum operating pressure can reach 40000 psi (approximately 276 MPa), and a hydraulic drive design is used to improve homogenization efficiency. Considering the common occurrence of homogenization chamber blockage in practical production applications, a diamond material homogenization chamber is standard to minimize the probability of blockage and reduce maintenance costs.

　　1、 Introduction to Micro Jet Technology

Microfluidic technology is an interdisciplinary technique that utilizes microchannels and structures to achieve specific and complex fluid manipulation. The micro jet homogenizer utilizes mature and stable hydraulic technology to pressurize liquid materials under the action of a plunger pump. With accurate pressure regulation, the material pressure is increased to the set pressure value; The pressurized material flows towards a diamond nanoprocessor with a fixed geometric shape and generates high-speed microjets. The material with high-speed jets generates physical forces such as shear, collision, and cavitation effects in the microchannels of the nanoprocessor, thereby reducing the particle size, homogenizing, and emulsifying the material, and achieving the effect of encapsulating the active ingredients.

★ Higher homogenization efficiency

★ Smaller particle size distribution

★ More stable handling of traffic

★ More uniform product particle size

　　2、 Working principle of microjet homogenizer

Microfluidic injection is the process of injecting high-pressure suspension materials into channels with pore sizes ranging from tens to hundreds of micrometers through hydraulic means. This creates a huge pressure gradient before and after the valve inlet, causing the suspension of the material to undergo high-speed shear to achieve initial crushing; After passing through the valve hole, the material liquid forms a high-speed jet with subsonic or supersonic velocity. At the outlet of the valve hole, due to the velocity difference and turbulence, the material is broken again; When a high-speed jet collides with a diamond target plate or a jet in the opposite direction at high speed, it forms a target impact crushing and strengthening crushing effect, completing the ultrafine crushing of suspended particles in the material liquid.

IIICore component - diamond interactive cavity

The specially designed micro pores inside the diamond interactive cavity can generate high pressure under the action of the booster. The application of diamond increases its service life, and the design of Y-shaped and Z-shaped channels meets various homogeneous application requirements.

Advantages of diamond mutual cavity:

Diamond has a built-in layer, which is more wear-resistant and suitable for processing samples with harder particles;

※ It can be customized according to different applications of customers;

Using turbulence and collision between samples to achieve sample processing reduces the risk of sample contamination!

※ It can withstand pressure and achieve greater shear force, cavitation, and turbulence effects!

4、 Pilot TestEquipment parameters of WST-M60 micro jet homogenizer

Maximum pressure: 2000bar

Maximum flow rate: 60L/H

Drive system: hydraulic cylinder system

Control System: Huichuan Touchscreen Control System

Working voltage and power: 380V, 11KW

Size: 1419 * 769 * 1752mm

Quality: 50kg

5、 Pilot TestMicro jet homogenizerDevice Application

1. Complex injection formulations: nanoemulsions, liposomes, nanoparticles, nanocrystals, microspheres, etc;

2. Biotechnology: Cell lysis extraction, vaccine adjuvant;

3. Liposome cosmetics;

4. Fine chemicals: conductive polymers, inkjet printing, etc;

5. New energy materials: hydrogen fuel cell membrane electrode dispersion, carbon nanotube dispersion, graphene stripping, etc;

6. Food and beverage: food macromolecule modification, nanocellulose, liposome nutritional supplements, etc.

Equipment parameters for the entire line