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Room 1501, Caoyang Business Building, 889 Zhongjiang Road, Putuo District, Shanghai
Shanghai Weitelui Industrial Development Co., Ltd
Room 1501, Caoyang Business Building, 889 Zhongjiang Road, Putuo District, Shanghai
Original factory stock German Kracht flowmeter VC 3 F1 PS
Power VC 3As a high-precision volumetric flowmeter, the flowmeter has demonstrated significant advantages in special industries
Adaptability to harsh environments
Using high-strength metal materials (such as stainless steel)316L)It can withstand corrosive media, high temperature and pressure, and high dust conditions, and is suitable for industries such as chemical, petroleum, and metallurgy
Compatibility with low viscosity media
For low viscosity fluids such as hydraulic oil and lubricating oil (viscosity range)2-1000 cSt)It can still maintain stable measurement accuracy and meet the needs of fields such as mechanical manufacturing and ship engineering
Explosion proof safety design
Some models have passedATEXTheIECExCertification can be used in flammable and explosive environments (such as oil and gas fields, coal mines) to ensure operational safety
parameter category |
specific indicators |
measurement range |
0.05-200 L/min(Liquid) |
accuracy class |
±0.1%(Reading), repeatability±0.05% |
Operating Temperature |
-20℃~120℃(Standard type);-40℃~200℃(High temperature type) |
work pressure |
maximum350 bar(Conventional);630 bar(High voltage customization) |
viscosity range |
2-1000 cSt(Standard); highest5000 cSt(Special Design) |
output signal |
Pulse(NPN/PNP)The4-20mATheRS485(ModbusAgreement) |
material |
Shell: Stainless steel316LRotor: Hardened steel/ceramic |
connection method |
Flanges(DN10-DN50)Thread(G1/2'-G2') |
Functional scope
VC 3The flowmeter integrates multiple functions, covering the entire flow monitoring process
Real time traffic measurement through gears/The principle of elliptical gear meshing converts fluid volume into pulse signals, achieving accurate measurement of instantaneous and cumulative flow rates
Some models of medium condition monitoring have built-in temperature and pressure sensors, which can synchronously collect medium temperature(±1℃Accuracy and system pressure(±0.5%FS)
Data communication and control support industrial bus protocols (such asPROFINET), accessibleDCS/PLCSystem, realizing remote monitoring and closed-loop flow control
Fault diagnosis has abnormal state alarm functions such as idle, overload, and signal loss, which improve system reliability
Temperature impact and response
The temperature range standard model is-20℃~120℃Stable internal performance, high-temperature models can withstand through insulation design200℃The low-temperature model uses special lubricants to ensure-40℃start
Temperature compensation built-inPT100Sensors monitor the temperature of the medium in real-time and compensate for the impact of viscosity fluctuations caused by temperature changes on accuracy through algorithms
Stress adaptation ability
Rated pressure, conventional model, design pressure350 barSuitable for high-pressure hydraulic systems; High voltage customized models can reach630 barMeet harsh scenarios such as deep-sea exploration and high-pressure cleaning
The sealing performance adopts metal bellows mechanical seal or magnetic drive technology, with no leakage risk, suitable for toxic and flammable media
Key factors in the usage process
Media compatibility
Applicable media include
Mineral oil, synthetic hydraulic oil, lubricating oil, diesel, kerosene, water-Ethylene glycol solution, etc
Not recommended for use with large particle impurities (>50μm)Or high volatility media (such as gasoline), need to be used in conjunction with a filter
Relationship between traffic and accuracy
Within the range10%-100%Within the range, maintain accuracy±0.1%; Below10%When measuring range, the accuracy decreases to±0.3%It is recommended to choose the appropriate caliber based on the actual flow rate (such asDN15correspond to0.5-50 L/min)
Influence of viscosity and head
An increase in viscosity will increase rotor resistance, and it is necessary to ensure that the system drive pressure is sufficient (recommended minimum inlet pressure)0.5 bar)
Viscosity lower than2 cStWhen there is a possibility of leakage, a low viscosity specialized model should be selected
head
The flowmeter itself does not generate head, and the pressure loss is relatively small(≤0.5 bar@Rated flow rate), negligible impact on system head, suitable for series connection in hydraulic circuits
Advantage Performance Analysis
The principle of high-precision and high repeatability volumetric measurement is not affected by flow conditions, and its accuracy is much higher than that of turbines or electromagnetic flow meters, especially suitable for scenarios such as trade settlement and process control
Compact structure and low maintenance with no vulnerable parts (such as impellers), average working time(MTBF)>50000Hours, with a long maintenance cycle2year
Range ratio can reach1:20Meet the full operating condition requirements from small flow leakage monitoring to full load operation
Strong anti-interference ability, insensitive to pipeline vibration and electromagnetic interference, can be directly installed at the pump outlet or near the valve position
Application Fields and Scenarios
industry sector |
Typical application scenarios |
Industrial Hydraulic |
Flow monitoring of hydraulic systems in injection molding machines and machine tools Servo valve control accuracy feedback |
petrochemical |
Raw material ratio measurement (such as catalyst injection) Measurement and transportation of high viscosity media (asphalt, resin) |
energy and electricity |
Monitoring of Circulating Flow of Lubricating Oil in Steam Turbine Hydraulic oil loss detection for wind power equipment |
Ship Ocean |
Engine fuel consumption measurement Flow control of ballast water system |
construction machinery |
Efficiency analysis of hydraulic circuits for excavators and cranes Hydraulic oil replacement cycle warning |
Installation method
Installation position: Horizontal installation (priority) or vertical installation (fluid from bottom to top), to avoid the accumulation of bubbles; Reserved before entrance5Double diameter straight pipe section, no requirements for outlet
The flange connection method must comply withISO 5211Standard, threaded connection adoptsNPTorGThread, ensure sealing (metal gasket is recommended)
Electrical installation signal lines need to be shielded and kept away from strong electrical cables; Explosion proof models need to be according toATEXStandardize grounding, grounding resistance<4Ω
Precautions
Media preprocessing must be installed100μmFilter (filter precision)≤The maximum particle size in the medium1/3)To prevent rotor jamming
Slowly open the valve during start-up and shutdown to avoid instantaneous impact; When not in use for a long time, the medium should be emptied to prevent freezing or corrosion
It is recommended to calibrate once a year using standard volume tubes or weighing methods to ensure that the accuracy meets the requirements
Environmental protection: Rainproof cover is required for outdoor installation, and nickel plated or Hastelloy alloy shell material should be selected for corrosive environments
Power VC 3Flow meters have become the preferred solution for flow measurement in special industries due to their high precision, high reliability, and wide adaptability
Industrial grade design suitable for harsh working conditions, meeting the requirements of high temperature, high pressure, and corrosive media
±0.1%High precision and low maintenance costs, reducing the total long-term usage cost
Multi signal output and communication protocol, seamlessly integrated automation system
Extensive industry application case verification, especially outstanding performance in the fields of hydraulic, petrochemical, and energy
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Original factory stock German Kracht flowmeter VC 3 F1 PS
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