Online sizing agent analyzer for real-time monitoring of concentration with high precision

Product Introduction

The excellent performance of carbon fiber composite materials largely depends on the quality of their core material prepreg, and the primary prerequisite for prepreg quality is the control of the concentration of the sizing agent.

Once the concentration becomes unstable, the consequences will be directly reflected in multiple aspects:

1. Fiber bundles cannot be fully wrapped by resin, and there may be residual air inside, which affects the strength and stiffness of composite materials.

The ratio of carbon fiber to resin, i.e. the fiber volume content, fluctuates accordingly, and this ratio is the key factor determining the final performance.

3. Abnormal resin content can also interfere with the reaction with the curing agent, leading to insufficient or excessive curing, which in turn affects the toughness, heat resistance, and other indicators of the material.

At the production operation level, viscosity abnormalities caused by improper concentration can also make layering, winding, and other processes difficult, reducing overall efficiency.

The traditional sampling detection method has a long cycle, low efficiency, and is easily affected by human factors. When abnormal concentration is detected, a large number of unqualified products are often already produced.

Sizing agent online analyzer,Provide accurate, efficient, and easy to maintain online detection solutions for enterprises, with instruments that canDirectly installed on the production line, it displays the concentration value of the sizing agent in real time and automatically issues an alarm when the concentration deviates from the set range, making it easy for operators to adjust in a timely manner. It can record concentration data in detail during the production process, facilitating quality traceability and process analysis, and helping to achieve continuous and stable control of the production process.

technical advantage

1. No pre-treatment of the sample, no need for reagents or consumables, the entire measurement process takes seconds.

2. A long-lasting light source that can last up to 100000 hours, reducing usage and maintenance costs.

3. Optional components can be used for fully automatic cleaning of the optical window to avoid measurement deviation caused by contamination.

4. Some materials are not affected by color, turbidity, or viscosity.

5. The algorithm ensures that some materials in the measurement results are not affected by bubbles, solid impurities, and crystals in the detection object.

6. Not affected by pressure changes, sudden changes in flow rate, or turbulence phenomena of the detected object.

7. The instrument has no mechanical action during the detection process, ensuring long-term stable use.

8. Check the full plane structure of the prism to avoid dirt and grime accumulation in the optical window.

9. Factory calibration and automatic temperature compensation, directly put into use.

technical parameters