Intelligent analysis and digital display control of online detection meter for sizing agent concentration

Product FAQ Q&A

Question 1: Can the problem of lagging monitoring of sizing concentration be solved?

Currently, the concentration of sizing in carbon fiber production is mostly manually sampled and sent to the laboratory, which takes several hours from sampling to obtaining the results. This device adopts the principle of refraction and is directly installed on the production line. It completes concentration collection in seconds, outputs data in real time, and eliminates laboratory lag. When the concentration deviates from the process requirements, it can be detected and adjusted in a timely manner to avoid large-scale non-conforming products caused by lag.

Question 2: What are the long-term operating costs?

Online detection meter for sizing agent concentrationDesigned to be consumable free, maintenance free, and drift free. Compared with traditional laboratory solutions, there is no need to repeatedly purchase reagents and consumables, frequent calibration, or specialized maintenance requirements. Optional automatic cleaning components can be used to further reduce the frequency of manual intervention. In the long run, both labor costs and consumables costs have significantly decreased.

Question 3: Can it be integrated with the existing DCS/PLC system?

Okay. The measurement data can be transmitted remotely through a 4-20mA standard signal or RS485 communication interface, and can be directly connected to existing instruments, central control systems, or workshop level DCS and PLC networks. The concentration data can be displayed in real-time, stored in real-time, traced historically, and analyzed for trends. When automatic adjustment is required, the system can output control signals and link with the replenishment device to achieve closed-loop automatic control of the sizing concentration.

Other advantages:

The measurement is not affected by the color, turbidity, bubbles, or solid particles of the solution.

Automatic temperature compensation to adapt to different process temperature conditions.

Effectively reduce human error and systematic bias caused by manual testing.

Real time monitoring throughout the process to ensure that the process is executed according to the set plan and improve the consistency of carbon fiber products.

technical parameters