NKT6100-B wet dry integrated laser particle size analyzer

NKT6100-B wet dry integrated laser particle size analyzer

Execution standards: ISO 13320-2020, GB/T 19077-2024, GB/T 41949-2022 Appearance dimensions: 1040mm × 505mm × 335mm Product features: Full process intelligent one click operation Forward and backward Fourier composite optical system Ultra high speed signal acquisition system LIMS laser intelligent management system High accuracy and resolution Dry wet one click automatic switching (completed in 2 seconds)

NKT6100-B wet dry integrated laser particle size analyzerOverview Product Overview

The NKT6100-B dry wet integrated intelligent fully automatic laser particle size analyzer is a high-performance analytical instrument created by Nike based on years of technological innovation and particle characterization experience. It is designed specifically for large enterprises, universities, and research institutes laboratories, and is suitable for various scenarios such as powder application research, new material development, powder quality control, and production process optimization. The instrument is equipped with multiple innovative professional technologies, a three lens optical system, and combined with Nike's new generation of forward, lateral, and backward detector arrays, significantly expanding the measurement range and comprehensively improving the instrument performance. In terms of hardware, the fifth generation ultra high speed acquisition motherboard is adopted to ensure more comprehensive and accurate scattering signal acquisition. Equipped with a one click switching system for industry dry and wet processes, it can seamlessly switch between testing modes within 1 second. The Laser Intelligent Management System (LIMS) can achieve unlimited extension of the theoretical lifespan of lasers. The dry wet dispersion system adopts a pipeline residue free and direct injection design, effectively avoiding the deposition of large particles and achieving zero residue of the sample in the pipeline after testing. This design not only ensures the accuracy of testing different samples, but also greatly improves the reproducibility of multiple tests, ensuring that each measurement result is true and reliable.

Scope of Application

• Industrial minerals and powders: non-metallic powders such as heavy calcium, talc, kaolin and their aqueous/solvent suspensions, metal powders and slurries such as aluminum, copper, rare earths, dry building materials such as cement, ceramic powder, graphite powder and ceramic slurries, graphene dispersions, etc;

• Energy and chemical materials: dry samples of lithium battery positive and negative electrode materials, catalysts, fluorescent powders, rubber and plastic additives (powders), powder coatings, magnetic material powders, etc., wet samples of drilling fluids, battery slurries, catalyst suspensions, fluorescent powder slurries, rubber additive emulsions, etc;

• Pharmaceuticals and biological agents: dry samples such as raw drug powder, pellets of traditional Chinese medicine ultrafine powder, spray drying preparations, and liquid based samples such as pesticide suspension, spray preparations, liposomes, protein preparations, vaccine adjuvants, and so on;

• Food and daily chemicals: dry samples of starch, protein powder, powder pigment, dye powder, powdered cosmetics raw materials, wet samples of dairy products, beverages, sauces, pigment pastes, dye solutions, paints, inks, lotion, etc;

• Environment and Geology: Dry samples such as dust, aerosols, soil particles, and sediment samples, as well as wet samples such as sediment, suspended sediment particles, water treatment flocs, and environmental water samples;

• New materials and special industries: dry samples of carbon nanotube dispersion, nano silver sol, graphene oxide solution, polymer composite material slurry, etc. for 3D printing powder, laser cladding powder, metal micro powder, drug powder, nano ceramic powder, etc.

Product Parameters

Technical Explanation

One click intelligent testing throughout the entire process - extremely simplified operation and consistent results

Built in editable SOP (Standard Operating Procedure), with just one click start, the entire testing process from water inlet, exhaust bubble background measurement, sample dispersion, data collection to storage and cleaning can be automatically executed. By entrusting complex operations to instruments, operators only need to insert samples, greatly reducing reliance on personnel experience. This mode eliminates the inevitable differences and subjective errors in manual operations, ensuring high consistency and reliability of test data from different operators and time points, in line with GLP laboratory standards and quality traceability system requirements.

One click and second level switching system for dry and wet processes, with a fast switching speed and seamless connection

Equipped with a one click switch system for dry and wet processes in the industry, the software can seamlessly switch test modes within 1 second of triggering, without any hardware replacement or waiting process. Users can immediately perform wet analysis after dry testing, breaking down traditional mode switching barriers and significantly improving detection efficiency and instrument user experience.

LIMS Laser Intelligent Management System - Smart Optical Path, Sustainable and Stable

Integrate LIMS laser intelligent management system to achieve precise and intelligent control of laser light sources. The system can monitor the status of the optical path in real time, instantly excite the laser after receiving test instructions, and quickly reach a stable working state within 3 seconds, greatly reducing waiting time and improving detection efficiency. After the measurement is completed, the system automatically shuts down the laser, fundamentally eliminating the loss of standby efficiency. This intelligent management technology can effectively avoid light attenuation caused by long-term illumination of lasers, significantly extending the service life of core components. In theory, it can achieve lifetime replacement free laser, bringing reliability and ultra-low maintenance costs to customers.

Ultra high speed signal acquisition system - transient capture, insight into nanometer

Equipped with the fifth generation ultra high speed signal acquisition motherboard, it achieves an ultra-high sampling frequency of 10000 times per second. With this hardware level breakthrough, the system can achieve full and accurate synchronized capture of all scattered light signals of particles within 0.1 seconds of the sample passing through the measurement area, solving the problem of signal omission caused by the randomness of particle orientation and ensuring the accuracy and high repeatability of particle size distribution results.

Positive and Negative Fourier Composite Optical System - Three lens Collaboration, Accurate as One

Adopting a forward and backward Fourier composite optical transformation optical path, integrating Fourier collimating lens, filtering lens, and standard Fourier transform lens to form a high-performance three lens optical system. Ensure precise and stable optical path throughout the process, providing a solid foundation for high-precision measurement of core granularity parameters.

The sixth generation long-term high stability photodetector - ingeniously developed, with constant precision and stability

The core photodetector array is equipped with Nike's independently developed sixth generation high stability photodetector. It is made of high-performance raw materials imported from Germany, and has anti-oxidation and anti-aging characteristics, which can ensure that the photoelectric conversion efficiency will almost not decay within ten years. The theoretical lifespan of the detector is synchronized with the entire machine, and it does not need to be replaced for life, fundamentally ensuring the long-term consistency, accuracy, and ultra-low lifetime maintenance cost of the instrument measurement data.

Intelligent real-time dew point monitoring and warning system - insight into opportunities and prevention of hidden dangers

Specially designed to ensure the measurement accuracy of laser particle size analyzer in harsh environments. The system integrates high-precision sensors and intelligent algorithms, which can monitor the microenvironment status within the core optical system of the instrument in real time and predict the risk of condensation in a forward-looking manner. By issuing real-time risk control reminders and actively intervening before physical phenomena occur, the deviation of light scattering data caused by condensation in optical windows is fundamentally avoided, ensuring the authenticity and accuracy of particle size distribution results.

Sample residue free design - zero residue, true data

Innovative flow system design was adopted to comprehensively optimize the pipeline layout and drainage structure. The self-cleaning circulation pump equipped with professional technology ensures that there is no residual fluid in the pipeline and pump body after testing, thanks to its special structure and fluid dynamics design. This solves the problem of cross contamination caused by sample residue in traditional instruments, ensuring the independence and accuracy of each test data from the hardware source, significantly improving the reproducibility and reliability of the instrument's testing.

Misoperation protection system - intelligent protection, fearless of misoperation

Built in comprehensive intelligent error prevention protection system, integrating hardware interlocking and software intelligent judgment. The system can detect non compliant operations in real time and immediately trigger active reminders and execution interrupts, without responding to invalid instructions, thereby fundamentally eliminating hardware damage caused by human error, greatly improving the durability and safety of the equipment, and allowing you to rest assured.

Professional dustproof and shockproof design - fearless of environmental fluctuations, ensuring consistent data

Adopting a professional integrated sealed dust-proof system and shockproof design, effectively isolating external dust intrusion and vibration transmission. This design ensures the long-term stability and precise focusing of the core optical path system. The detector position does not require manual adjustment, significantly reducing maintenance frequency and ensuring ultra-high repeatability and reliability of measurement results. Even in complex industrial environments, it can operate stably.

Multi impact dry dispersion technology - efficient depolymerization, strong dispersion

Adopting multiple impact dry dispersion technology, the powder is guided by high-speed airflow to undergo multi-stage physical collisions, achieving efficient depolymerization of ultrafine and easily agglomerated powders, ensuring that particles pass through the detection zone in monomer form, significantly improving the accuracy and repeatability of ultrafine powder measurement.

Sample window second level quick change system - innovative structure, second level operation

Equipped with a revolutionary sample window quick change device, adopting a humanized buckle and guiding structure design. Without the need for any tools, users can independently complete the entire disassembly and assembly of the sample window within 10 seconds, greatly simplifying the maintenance process, significantly reducing instrument maintenance time, and ensuring the continuous operation efficiency of high-throughput detection environments.

Intelligent Multidimensional Reporting and Analysis System - Flexible, Efficient, Intelligent and Intuitive

Equipped with professional level granularity analysis software, integrated database and multi-dimensional reporting system, supporting multi format report export and custom editing, and having the function of comparing multiple sets of data on the same screen, significantly improving data interpretation efficiency and report generation flexibility, fully meeting scientific research, quality control and compliance requirements.

High repeatability

NKT6100-B has good repeatability, and its measurement results remain highly consistent in multiple experiments, with error ranges typically controlled within a very small range. This excellent repeatability is due to the precise optical system design and stable laser light source of the instrument, which ensures that the collection conditions of particle scattered light signals are the same for each test. Whether it is continuous batch sample testing or measurement of the same sample at different time points, laser particle size analyzer can provide stable and reliable particle size distribution data, effectively avoiding the influence of human operation differences and environmental fluctuations on the results, and providing solid data support for quality control in scientific research experiments and industrial production.

High accuracy and resolution

NKT6100-B has good accuracy and resolution, and through precise optical systems and data processing algorithms, it can perform high-precision particle size distribution measurements on particle samples. In terms of accuracy, the instrument uses a stable laser light source to ensure uniform and stable beam intensity. Coupled with a precision detector array, the measurement error can be controlled within a very small range, usually within ± 0.5%, which can accurately reflect the true particle size characteristics of the sample. In terms of resolution, laser particle size analyzer can clearly distinguish particle populations of different sizes, and even subtle differences in particle size can be effectively identified. Its resolution can reach the 0.01 micron level, which can meet the measurement needs of a wide range of particle sizes from nanometer to millimeter.

Multimodal resolution

Nike's software integrates functions such as multimodal resolution algorithm, dynamic compensation algorithm, and noise recognition.

The above diagram shows actual sample testing (non-standard sample) that is closer to the customer's actual needs

The above figure shows a wide distribution sample test

The above picture shows a customer sample (non-standard sample)

Meets pharmacopoeia requirements

A software solution that meets the requirements of the GMP attachment "Computerized Systems", with electronic signatures, user grading, permission management, security policies, log management, data integrity, and traceability functions.