Intelligent ultrasonic hardness testerTIME5631

1. New Product Introduction

TIME5631Ultrasonic hardness tester is an intelligent ultrasonic hardness tester that relies on the era's "industrial intelligent detection IoT platform",This instrument has minimal damage to the surface of the specimen and can be considered as a non-destructive hardness testing device. At the same time, it has fast detection speed, high accuracy, and can measure locally hardened components in small spaces. It can also measure the hardness of thin parts, making up for the limitations of desktop hardness testers and gaining popularity in the market.

Application scenarios: Measurable parts of workpieces include belts/Measurement of plate-like workpieces, mold hardening layer, blade hardening layer, tooth surface hardening layer, flange edge measurement, wheel and turbine rotor measurement, thin plate measurement, shaft and pipeline, container measurement, blade position measurement, welding part measurement, etc.

meet the standardTIME5630The performance indicators of the ultrasonic hardness tester meet the requirements《GB/T34205-2017metal material hardness test Requirements of Ultrasonic Contact Impedance Method.

Measurement principle: Ultrasonic impedance method.

Product composition: Composed of1A smartphone+1Composed of an intelligent ultrasonic hardness tester probe, the two communicate wirelessly via Bluetooth.

The smartphone end, with its own software, hardware, and network advantages, realizes the powerful function of an ultrasonic hardness tester host and can serve as an intelligent measurement terminal node, connecting to the Internet of Things platform.

The design of the intelligent probe end is more focused on measurement, and multiple new technologies have been introduced in the product design. The positioning method adopts photoelectric method, abandoning itTIME5630The magnetic sensor positioning method ensures that the measurement is not affected by the surrounding magnetic field, making the measurement more reliable. The guiding structure adopts oil-free sliding sleeve, which improves assembly accuracy, avoids manual grinding during assembly, and improves production efficiency.

The intelligent probe is compact in size, without connecting cables, making it easy to carry and operate; The product adopts5Powered by dry batteries; Software can be remotely upgraded.

2 working principle

Ultrasonic contact impedance method is a dynamic indentation method that does not directly measure indentation. The vibration rod with a specific indenter embedded at the end is excited to perform longitudinal ultrasonic vibration. The indenter is pressed into the surface of the test piece with a certain test force, and the longitudinal vibration of the vibration rod will be affected by impedance, resulting in a change in resonant frequency. The variation is a function of the indentation surface area and the effective elastic modulus of the system, and the hardness value is obtained by frequency variation.

3Product Features

The product consists of one smartphone and one smart probe, which communicate wirelessly through Bluetooth;

The product can be connected to the industrial intelligent detection IoT platform - the "Lingyun" system of the times, to achieve powerful product functions;

The hardness value measured by the intelligent probe can be wirelessly transmitted to the smartphone in real-time;

The smartphone is equipped with the "Era Smart Testing" dedicated measurement APP (hereinafter referred to as the APP), which receives measurement values from the smart probe and implements other functions of the ultrasonic hardness tester;

The intelligent probe is powered by two No. 5 dry batteries, which are easy to replace;

The software of the intelligent probe can be remotely upgraded;

Battery indicator: smartphone icon display, smart probe red light low battery prompt;

Overlimit alarm: The upper and lower limits of the hardness value can be pre-set, and an automatic alarm will be triggered if it exceeds the range;

Text selection: Simplified Chinese and English can be switched;

Hardness value conversion: It can be converted between HV (Vickers), HB (Brinell), HRC (Rockwell C), HRA (Rockwell A), and HRB (Rockwell B);

Material selection: Provides optional tested materials, customizable materials, and users can generate exclusive material hardness curves through comparative testing;

Intelligent probe: standard 10N probe;

Display resolution: 1HV;

Storage: Achieving massive storage on mobile devices and in the cloud;

Calibration: Hardness value calibration can be performed on the selected material;

Display: smartphone display screen;

Intelligent probe appearance: conforms to ergonomic principles and is suitable for handheld use;

Measurement results: Multiple types of additional information such as images, videos, and positioning can be added to the measurement records.

Data processing: It can achieve rich post-processing of data, such as cloud storage, customized work orders, real-time data sharing, and report generation.

Automatic shutdown: It has an automatic shutdown function, and the duration of automatic shutdown can be adjusted or turned off.

4Intelligent ultrasonic hardness testerTIME5631 Technical Parameters

1. Environment and working conditions: Meet the requirements of section 3.1 of JB/T 9377-2010 "Technical Conditions for Ultrasonic Hardness Testers", and strictly avoid environments such as collisions, heavy dust, strong magnetic fields, and strong corrosion;

2. Test force: repeatability not exceeding 3%;

3. Hardness tester reading resolution: 1HV;

4. Measurement range: Steel and cast steel: 80-1400HV, cast aluminum alloy 18-210HV;

5. Maximum allowable values for relative error and relative repeatability of hardness tester (in accordance with GB/T34205-2017)

table1-3Maximum allowable relative error of hardness tester

table1-4Maximum allowable value for relative repeatability of hardness tester

6. Stability of hardness indication: The hardness indication is displayed stably and meets the requirements of JB/T9377-2010;

7. Pressure head: The pressure head adopts a diamond regular square pyramid, which complies with the provisions of JB/T9377-2010;

8. Probe stand: meets the requirements of JB/T 9377-2010;

9. Calibration function: Hardness value calibration can be performed separately based on the selected material;

10. Calibration parameters: Different materials can be stored separately and one set of corresponding calibration parameters can be called;

11. Data storage: Data can be stored on smartphones or uploaded to the cloud;

12. Power supply: 2 No. 5 dry batteries, with a continuous working time of not less than 24 hours;

13. Intelligent probe size:175mm×85 mm×55 mm；

14. Intelligent probe weight: approximately 220g.

5. Basic configuration

1 intelligent ultrasonic hardness tester probe (10N);

1 standard hardness block;

1 hanging rope root

1 probe protective cap

1 user manual

6Optional parts

1 smartphone (pre installed with "Era Smart Detection" APP)

Test bench TIMEA531 1 unit

SIM1 card