GBZ-100W Microcomputer Controlled Ear Making (Cup Making) Testing Machine I. Product Features and Applications This machine is a specialized equipment for testing the ear making height of metal sheets or strips after deep drawing. It is used to determine the ear making rate characteristics of aluminum and other thin sheet metals, evaluate the plastic deformation of metal materials, and inspect the anisotropy of metal sheets. It complies with the national standard GB/T24183-2009 "Ear Making Test Method for Metal Materials".
GBZ-100WMicrocomputer controlled ear (cup) testing machine
1、 Product Features and Applications
This machine is a specialized equipment for testing the ear making height of metal sheets or strips after deep drawing. It is used to measure the ear making rate characteristics of aluminum and other thin sheet metals, evaluate the plastic deformation of metal materials, and inspect the anisotropy of metal sheets. It complies with the national standard GB/T24183-2009 "Ear making Test Method for Metal Materials". After replacing the mold fixture, it is also possible to achieve the national standards GB5125-2008 "Non ferrous Metal Punching Cup Test Method" and GB/T 4156-2007 "Erikson Cup Bulge Test Method for Thin Plates and Strips of Metal Materials".
The loading method of GBZ-100W main test force adopts hydraulic tightening, automatic loading, equal rate, and electrically controlled mechanical loading, and uses spoke type sensors and high-precision encoders for information transmission. This ensures the testing and measurement accuracy of the main test force. Ensure the accuracy and reliability of ear shaping rate.
The coaxiality of this experimental machine is very good, ensuring the accuracy and reliability of ear making.
2、 Main technical parameters
1Test board thickness: 0.1-3mm;
2Board width: 90-120mm,
3The maximum stroke of the punch is 60mm;
4Tighten the piston stroke by 40mm;
5Maximum stamping load: not less than 100KN;
6Maximum clamping load: 10KN;
7Accuracy of ear peak height and valley height: ± 0.05mm;
8Test speed: 1-100mm/min stepless speed regulation;
9. Specification of ear making test mold (refer to the figure below):
● Punch diameter: dp φ 50 (punch fillet radius R)1 5.0mm ± 0.05mm);
The concave mold is equipped with the following table:
specimen thickness a(mm)
|
Inner diameter of concave mold d1(mm)
|
die radius R2(mm)
|
Surface roughness (Maximum value) µ m
|
|
0.1<a≤0.2
|
50.44
|
2.50-0.2
|
0.1
|
|
0.2<a≤0.4
|
50.88
|
3.0+0.20
|
0.1
|
|
0.4<a≤0.8
|
51.76
|
4.5±0.1
|
0.8
|
|
0.8<a≤1.6
|
53.52
|
6.5±0.1
|
0.8
|
|
1.6<a≤3.0
|
56.60
|
90-0.2
|
1.6
|
10. Computer display content: clamping load, punching force, displacement, rate, (average) ear peak height, (average) ear valley height, maximum ear height, ear rate and other parameters;
11. Control method: computer-controlled;
12. The backend database can provide various formats of data transmission software according to user requirements;
13. Hydraulic oil: N46 hydraulic oil (usually available for purchase at gas stations);
14. Power supply: AC380V.