Four channel high-efficiency brazing detection system

NegotiableUpdate on 01/15

Model

Nature of the Manufacturer: Producers

Product Category

Place of Origin

Online Consult

Overview

Four channel high-efficiency brazing detection system with equipment dimensions of 2000mm (length); #215; 1000mm (width) #215; 1550mm (height). The installation plan is based on minimizing space occupation and meeting the needs of maintenance/service conditions, ensuring that there is 600mm of space around the equipment for easy operation and maintenance by staff.

Product Details

1.1 Four channel high-efficiency brazing detection systemMechanical and Electrical Characteristics

Mechanical and Electrical Characteristics	Specification Model
Overall dimensions	2000mm×1000mm×1550mm
Sink size	1700mm×800mm×200mm
Effective scanning range	single channelCScan:1500mm×600mm×100mm；
Maximum scanning speed	single channelCScan:400mm/s；dual-channelCScan:300mm/s
Recommended image resolution	0.1～4mm
定位精度	X/Y≤±0.01mm，Z≤±0.05mm
Repetitive positioning accuracy	X/Y≤±0.05mm，Z≤±0.1mm

IIFour channel high-efficiency brazing detection systemFactory installation conditions

2.1 Device dimensions

Equipment overall size2000mm(Long)×1000mm(Width)×1550mm(High).The installation plan is based on minimizing space occupation and maintenance/The need for service conditions ensures that there is space around the equipment600mmThe space is convenient for staff to operate and maintain.

2.2 computer desk

The device is equipped with a computer desk forPlace the mouse, keyboard, and monitor. Users can also equip themselves.

2.3 power supply

Working power supply:220V±10%/50Hz，1~2KW

In addition, the equipment is equipped with a voltage regulator to ensure safe operation.

2.4 water source

The equipment requires tap water, deionized water, or purified water, and needs to be replaced regularly. Water temperature requirement:15～30℃

2.5 Environmental temperature requirements:20～35℃

2.6 Relative humidity of the environment:35℃≤50％RH

2.7 Surrounding environment:

Do not place it next to strong magnetic fields, electromagnetic waves, and high-frequency equipment.

Reduce vibration.

A place with less dust, less moisture, and no corrosive gases.

Minimize the changes in power supply.

To prevent damage from earthquakes, the surroundings must be fixed.

3、 Main Equipment Configuration Table

serial number	name	Specifications
1	scanning system	XAxis:servoMotor drive;doubleYAxis:servoMotor drive;ZAxis: Stepper motor drive rotateAAxis: servo motor
2	sink	1700mm×800mm×200mm
3	Ultrasonic transmitter and receiver	bandwidth1-20MHz
4	High speed data acquisition card	sampling frequency100MHz
5	Ultrasonic probe	2a20MHzofWater immersion point focusprobe
6	Industrial PC	I9Processor, memory128GBHard drive2TTheWin10 64Operating system.
7	monitor	2a27'liquid crystal display
8	detection software	A set of ultrasonic non-destructive testing softwareV1.0

4、 Welding defect detection of water-cooled heat dissipation plate

Measurement ability	Ability description
Measurement error of standard block	The standard block for measuring mechanical processing, under the premise of strength calibration in software, is subjected to ultrasonic testing multiple times, and the measurement error is±1%.
Measurement error of workpiece	The designated brazed water-cooled plate shall be scanned at least five times, and the fluctuation range of brazing rate shall be evaluated for each scan to be less than5%
Thickness measurement range	CuMaterial 0.4 ~2.5mm（20MHzProbe) Note: Select probes based on the material and thickness of the customer's workpiece
Defect recognition capability	Within the thickness capability range of the measurement system, the sound velocity of the measured material is at the standard material sound velocity±5%The recognition ability of the horizontal bonding defect of the tested product with a flat ultrasonic incident surface under internal conditions is0.3Millimeter（20MHzProbe).

5、 Software functions

Software features	Functional Description
manual scanning	Can be generated manuallyCScan the image to reflect the bonding condition of the inspected welding joint surface, and display the detection results in the form of numerical values such as brazing rate and defect area. The default peak to peak value calculation for brazing rate calculation.
manual analysis	Regarding the generatedCScanning images can be edited in various ways, including framing (confirming effective analysis areas), distance measurement, threshold modification, image cropping, arc compensation, etc.
Multiple scanning modes	（1）AScanning: viewing ultrasound reflection or transmission waveforms; （2） CScan: Focus on the upper edge of the depthX-YPlanar scanning and imaging; （3）Region scanning: customizable detection area and scanning of the detection area; （4）Batch scanning: Automatic detection of one or more workpieces placed in the sink.
Report Generation	It can automatically edit the detection results and output a report document.
Probe management	Different types of probes can be replaced or edited.
Defect detection capability	Welding defects, bonding defects, packaging delamination, adhesive voids and other areas, as well as good areas. It can automatically count and calculate the size and area of defects. We can also provide paid customized development services according to customer requirements.
Sound velocity detection	The flight speed of sound in the tested material.