Food packaging pressure tester

In the food, beverage, and daily chemical product industries, the compressive strength and stacking stability of packaging containers are directly related to product safety and cost control during storage and transportation. Jinan Xio Electromechanical has launched a professional levelFood packaging pressure testerIt integrates high-precision measurement and control technology with user-friendly design, specifically designed to meet the pressure resistance testing needs of various plastic hollow containers and composite packaging. This equipment can not only accurately measure the ultimate rupture pressure of packaging, but also simulate the constant pressure state of long-term stacking. It is a key equipment for packaging manufacturers, users, and quality inspection agencies to conduct product research and quality assessment.

1、 Core Features

This instrument has core advantages such as high precision, intelligence, safety and reliability, and strong scalability:

• Dual mode precise testing capabilitySupport two core modes: "rupture test" and "constant pressure test". It can accurately measure the high explosive force of packaging bags or the crushing force of packaging containers, and can also perform long-term pressure holding tests with set pressures. It also has automatic constant pressure replenishment function, simulating stacking scenarios in real life.

• High rigidity structure and precision controlAdopting high-performance PLC industrial control system to ensure smooth loading process and precise force control. The measurement accuracy reaches level 1, the resolution is 0.1N, and the data is true and reliablePackaging compressive strength testProvide a solid foundation.

• Intelligent human-computer interaction and data managementEquipped with a 7-inch high-definition HMI touch screen, the operation is intuitive and easy, displaying the sample number, deformation amount, pressure value, and test curve in real time. Equipped with powerful data statistics and analysis capabilities, it can directly generate test reports.

• Comprehensive safety protection and cleaning designBuilt in limit travel protection, overload protection, and fault self diagnosis prompts ensure the safety of operators and equipment. Specially equipped with a liquid collection device, effectively preventing the contents of the packaging container from contaminating the instrument after it ruptures, and keeping the testing environment clean.

• Powerful customization and expansion potentialThe standard pressure plate size is 250mm x 300mm,Non standard pressure plate size can be customizedTo accommodate large pallets, turnover boxes, or special shaped packaging of different specifications. The testing software can be customized according to customer needs for functionality.

2、 Testing principle

This device operates based on the principle of static load compression. Place the food packaging container (such as plastic bottles, turnover boxes) or packaging bag sample to be tested at the center of the lower pressure plate of the instrument. Under the drive of the control system, the upper pressure plate moves downward at a set constant speed, applying gradually increasing compressive force to the sample. In the "rupture test" mode, the instrument continuously records the pressure value until the sample ruptures or collapses, and records the peak force during this process. In the "constant pressure test" mode, the upper pressure plate automatically switches to a pressure holding state after reaching the preset pressure value, and automatically replenishes pressure when the pressure drops, maintaining the pressure for the set time to test the packaging's long-term compressive and creep performance.

3、 Technical parameters

4、 Execution standards

The design and testing methods of this instrument comply with or are compatible with the requirements of the following national and industry related testing standards:

• Packaging and Transportation Safety StandardsThe instrument meets the basic principle requirements for pressure testing of transport packaging and complies with the spirit of stacking and pressure testing in series standards such as GB/T 4857.4.

• Plastic Container Industry StandardSpecially applicable to the testing requirements for pressure resistance and stacking performance in product standards such as QB/T 2358 (plastic packaging containers).

• Enterprise Quality Control StandardsWidely applicable to various food and beverage enterprises for theirStacking strength of packaging containersThe internal control inspection standards.

5、 Application Fields

This tester is a universal equipment for evaluating the mechanical strength of packaging materials, mainly used for:

• Manufacturing of plastic packaging containers: Used forPlastic bottles, plastic buckets, plastic turnover boxes, plastic pallets, plastic cups and bowlsConduct vertical compressive strength testing and quality control on hollow products to ensure they meet stacking and transportation requirements.

• Food and Beverage Industry: Packaging of filled productsWithstand Voltage TestVerify its pressure bearing capacity in storage stacking to prevent packaging deformation, leakage, or rupture.

• Daily chemical and consumer goods industryTest the compressive performance of products such as shampoo bottles, laundry detergent buckets, and cosmetic packaging.

• Logistics packaging evaluation: Used for logisticsPlastic boxes, plastic cansVerify the strength of the transportation container and optimize the packaging design to reduce logistics losses.

• Quality inspection agencies and third-party laboratoriesAs:Rupture testing machineProvide fair * testing services for packaging materials and containers, and issue certification reports.

6、 Customized service advantages

Jinan Xio Electromechanical is well versed in the diversity and uniqueness of the packaging testing field, and thereforeFood packaging pressure testerProvide deep and flexible customized services to ensure that the equipment * meets every specific need of the customer:

• Personalized pressure plate and customized testing spaceWe can customize non-standard upper and lower pressure plates or adjust the testing frame space according to the special dimensions of the customer's test products (such as oversized trays and irregular containers) to solve the problem of placing special samples.

• Specialized testing programs and software customizationDevelop customized control software and data analysis modules for customer testing processes, evaluation criteria, or data report formats to achieve one click standardized testing.

• Special auxiliary fixture designDesign specialized anti rolling, positioning, or supporting fixtures for cylindrical bottles, cans, or flexible packaging bags that are easy to roll but difficult to locate, to ensure the accuracy and repeatability of testing.

• Sensor and Range CustomizationFor different requirements of heavyweight packaging (such as large industrial containers) or ultra light and brittle packaging, force sensors with different ranges and accuracies are selected to ensure testing accuracy throughout the full range. We are committed to transforming standard instruments into solutions tailored to your specific needs through our professional customization capabilitiesPackaging pressure testExclusive solutions to difficult problems.