Dry powder mortar production line (typical configuration)

The production line mainly consists of the following complete sets of equipment for dry powder mortar：

1Raw material storage tank：
Used for storing bulk raw materials such as cement, secondary fly ash, and sand in the dry mortar production line. Cement and bulk secondary fly ash are loaded onto tank trucks. When storing ingredients, only 2 small raw material storage tanks need to be added for storing small raw materials such as rubber powder, HPMC, etc. Small complete sets of equipment with low automation can choose manual feeding.

2Sand drying equipment：
Used for drying damp sand particles, the system includes equipment such as a hot air stove, dryer, sieve, dust removal, cooling, conveying, and lifting. The sand drying equipment is used in the production line system of dry powder mortar with a large output. For special mortar production enterprises, the amount of sand used is not too large. It is recommended to purchase finished sand (it is convenient to purchase refined dry sand in Sichuan region).

3dosing device：
It consists of a hopper measuring scale, a feeding dragon, a discharge device, a micro material addition device, and a computer control system. It can automatically measure different raw materials according to the formula, reducing labor intensity and environmental pollution, and ensuring the quality of dry powder mortar products.

4Mixing machine：
There are various options for the mixer, such as double helix cone mixer, plow blade mixer, screw belt mixer, dual axis blade gravity free mixer, etc.
The requirements for the dry powder mortar mixer are: uniform mixing, no dead corners, high efficiency, wear-resistant equipment, and fast discharge speed. In the Chengdu and Sichuan markets, the above mentioned mixers are more commonly used in dry powder mortar production lines, with double axis blade gravity free mixers and plow blade mixers.
recommend:Gravity free mixerSuitable for mixing dry powder, and can also be equipped with a "flying knife" according to customer requirements to improve the dispersion and mixing effect of fibers.
Ploughshare Mixer- Suitable for mixing materials with fibers.

5Dry powder packaging machine：
There are two types: open pocket and valve pocket. Dry powder mortar is commonly used in valve pocket packaging machines because valve pocket packaging does not require seams and can be operated by one person. However, this dry powder packaging machine is not suitable for packaging lightweight materials. The open pocket packaging scale can package various materials, but it needs to be sewn after bagging. Compared with the valve pocket packaging machine, this packaging machine requires an additional operator.
Recommended equipment: Dry powder automatic packaging machine

6dust collector：
Used for recycling dust from dry powder mortar production lines, which is beneficial for environmental protection. Usually located on the top of cement silos, at the feeding port of elevators, etc.
Recommended equipment: Bag pulse dust collector

7Conveyor and lifting structure：
The material conveying methods used in production line silos include horizontal conveying and vertical conveying. Horizontal conveying can use screw conveyors, while vertical conveying generally uses bucket elevators or electric elevators.


characteristicStable Quality: Currently, the quality of the mortar used on the construction site is unstable and the strength does not meet the requirements. Dry mixed mortar is produced industrially, with strict control over raw materials and mix proportions to ensure stable and reliable mortar quality.

As a senior dry powder mortar equipment manufacturer in Chengdu, Sichuan, Yongtong mainly provides you with the following types of production lines:
Small scale dry powder mortar complete equipment (annual production of 3000-10000 tons)
Medium sized dry mixed mortar production line (annual output of 10000-50000 tons)
Large scale dry powder mortar production line (with an annual output of over 100000 tons)

At the same time, Yongtong External Wall Insulation Mortar Technology Group can also provide you with free insulation mortar formula and construction application technical guidance, and assist you in conducting mortar experiments to help you put into production as soon as possible and improve the quality of mortar construction.