Bottom type emulsifier

Main functions of the bottom emulsifier：

The bottom emulsifier series is designed for mass production, using a claw type bite and double suction structure to avoid dead corners and vortex phenomena caused by difficulty in sucking in the upper material. The bottom emulsifier is an online circulating emulsifier with strong shear force, high homogenization fineness, and good emulsification effect, which improves production efficiency and dispersion emulsification quality.

The bottom emulsifier equipment is used to efficiently, quickly, and uniformly distribute one or more phases into another continuous phase, and under normal circumstances, the phases are immiscible with each other. Due to the high tangential velocity generated by the high-speed rotation of the rotor and the strong kinetic energy brought by high-frequency mechanical effects, the immiscible solid, liquid, and gas phases are instantly uniformly and finely dispersed and emulsified under the joint action of corresponding mature processes and appropriate additives. After high-frequency cyclic reciprocating, stable high-quality products are finally obtained.

Detailed working principle of bottom emulsifier：

Bottom emulsifier is a crushing, emulsifying, and homogenizing equipment installed at the bottom of the reaction kettle. Generally, it is more effective when used in conjunction with intermittent emulsifiers, pipeline emulsifiers, and other equipment, and can effectively solve 100% of the bottom sediment that cannot be solved by other equipment through grinding, crushing, emulsification, mixing, homogenization, dispersion, and other treatments.

The bottom emulsifier uses strong centrifugal force to shake the material radially from the narrow and precise gap between the rotor and rotor, while also being subjected to centrifugal compression, impact and other forces to initially disperse and emulsify the material.
The bottom emulsifier generates a linear velocity of at least 15m/s at the outer end of the high-speed rotating rotor, up to 50m/s, and forms strong mechanical and hydraulic shear, liquid layer friction, and impact tearing, allowing the material to be fully dispersed, emulsified, homogenized, crushed, and ejected through the stator slot. The material is continuously ejected radially at high speed. Under the resistance of the material itself and the container wall, the flow direction is changed, and at the same time, under the action of the upper and lower axial suction forces generated in the rotor area, two strong turbulent flows are formed, one above and one below. The material undergoes several cycles and finally completes the processes of dispersion, emulsification, homogenization, crushing, and wet material mixing.

Characteristics of Bottom type Emulsifier：
Work head: Claw structure, no dead corners in circulation, stable operation, capable of achieving high linear speeds
Motor form: AC motor 380V 50HZ, 1.5KW~75KW
Speed regulation form: can be equipped with variable frequency stepless speed regulation
Maximum speed: two thousand and nine hundred
Minimum speed: nine hundred and sixty
Maximum processing capacity: 12000L
Minimum processing capacity: 10L
Contact material material: SUS304/316L
Sealing: Double end mechanical seal
Work rack: standard flange connection, installed at the bottom of the reactor/stainless steel tank.