Innovation in High Pressure Forming Technology: Your company in Shenzhen has reached a cooperation agreement with our company to order a fully automatic isostatic press machine

In the cooperation landscape of high-end manufacturing equipment, our company has achieved an important breakthrough in technology. Recently, your company in Shenzhen officially signed an order agreement with our company and successfully purchased a fully automatic isostatic press machine.

With the surge in mass production demand for high-end products such as 5G base station heat dissipation components and aerospace high-temperature resistant components, traditional unidirectional compression equipment can no longer meet their stringent requirements for material density uniformity and structural complexity. The procurement of fully automatic isostatic presses this time aims to break through the bottleneck of existing molding processes and achieve a key leap from 'laboratory research and development' to 'industrial production'. In the equipment selection stage, your company, in collaboration with the Shenzhen Advanced Institute of the Chinese Academy of Sciences, formed a technical evaluation team to conduct a six-month technical benchmarking of five top static press manufacturers worldwide, conducting multidimensional and rigorous evaluations from pressure uniformity, chamber volume, automation level to safety protection system.

Our independently developed fully automatic isostatic press integrates multiple technologies. The equipment adopts three-layer prestressed steel wire winding technology to create an ultra-high pressure chamber, with a maximum working pressure of up to 300MPa and a volume of 100L, which can meet the forming requirements of large-sized components; The innovative multi-channel synchronous pressurization system, combined with high-precision pressure sensors, achieves a chamber pressure uniformity error of ≤ 0.3%, which is more than 50% higher than traditional equipment. The temperature control system is equipped with AI adaptive algorithm, with a fluctuation range of ≤± 0.5 ℃ during constant temperature pressing at 200 ℃. Combined with a fully enclosed insulation structure, the energy consumption is reduced by 25% compared to similar products. The intelligent operating system of the equipment supports 3D process path import, is compatible with PLC and industrial Internet protocol, and can generate the pressure temperature time 3D curve in real time, meeting the traceability requirements in the aerospace field. In the technical demonstration stage, our company demonstrated the density consistency advantage of the equipment in the formation of 0.1mm ultra-thin wall components by pressing 5G ceramic antenna substrates on site, which received high praise from your company's technical team in Shenzhen.

After the contract is signed, our company will initiate the 'Global Delivery Standard Process for Ultra High Voltage Equipment': virtual debugging will be carried out using digital twin technology at the Shanghai Lingang Intelligent Manufacturing Base, and key components will undergo ultrasonic and X-ray testing; The transportation process adopts shockproof air cushion vehicles combined with temperature controlled containers, and is fully escorted by a professional team; During the installation phase, a pressure test will be conducted in collaboration with a local special inspection institute in Shenzhen to ensure compliance with Chinese special equipment safety standards. After the delivery of the equipment, our company will dispatch senior engineers from the Hamburg R&D center in Germany to provide on-site services. We will conduct a 15 day special training for your company's technical team, covering ultra-high voltage safety operating procedures, mold design optimization, emergency response to extreme working conditions, and establish a 7 × 24-hour cross-border technical support channel. At present, the equipment has been successfully applied to the mass production of silicon carbide components in a certain aerospace project, with the material density increased to 99.8% and the yield rate increased by 40% compared to the original process.

This cooperation marks the recognition of our company's technical strength in the field of ultra-high pressure forming equipment by international enterprises. In the future, both sides plan to jointly establish the 'Guangdong Hong Kong Macao Greater Bay Area Isostatic Pressure Technology Joint Laboratory' to carry out customized equipment research and development for cutting-edge fields such as third-generation semiconductor packaging and hydrogen fuel cell plates. Our company will continue to uphold the concept of 'using high-voltage technology to promote material innovation', providing global high-end manufacturing enterprises with a full chain solution from equipment research and development, process optimization to industrialization, and helping the new material industry develop towards higher performance and lower energy consumption.