Volatile phenol distillation device

Volatile phenol distillation deviceIt is a device commonly used for separating and recovering volatile organic compounds (such as phenolic substances). Mainly based on the principle of liquid distillation, the separation and recovery of volatile organic compounds are achieved through heating and fractionation processes.

Heating system: Internally equipped with heating equipment (such as a heating furnace), the organic compounds in the mixture are heated to above their boiling point by providing a heat source.

Fractionation tower: There is a fractionation tower inside the device, which usually includes a feeding device, tray (or packing), and top condenser. In the fractionation tower, the mixture is heated and enters the top condenser.

Condenser: The cooling medium (such as cold water) in the tower top condenser condenses the steam discharged from the top of the fractionation tower into liquid. In the condenser, organic compounds are condensed into liquid and then collected through a collection device.

Reflux system: Part of the condensed liquid is returned to the fractionation tower through the reflux system to provide higher fractionation efficiency and recovery rate.

Technical indicators:

1. Can distill 5 samples simultaneously.

2. The heating power can be adjusted at intervals of 100 watts, with a maximum heating power of 1600 watts.

3. The heating time can be adjusted, with a maximum timer time of 2 hours and 30 minutes and a minimum timer time of 10 minutes.

4. Optional external water cooling circulation device, capable of cooling 5 condenser tubes simultaneously.

5. Built in gas generator, blowing air into 5 distillation bottles to improve distillation efficiency.

6. Power requirement: 220V (10A).

Main features:

High separation efficiency: Using the principle of liquid distillation, it can achieve efficient separation and recovery of volatile organic compounds.

Strong controllability: The device can adjust parameters such as temperature, flow rate, and pressure as needed to achieve the best separation effect.

High safety: The device is equipped with * safety devices inside, such as explosion-proof devices, overheating protection devices, etc., to ensure the safety of operation.

Energy saving and environmental protection: The device adopts an efficient condensing system and reflux system, which can effectively reduce energy consumption and lower the emission of organic compounds.

Wide applicability: Suitable for the separation and recovery of various volatile organic compounds, with a wide range of application fields.

Volatile phenol distillation deviceThe operation process usually includes the following steps:

Preparation for startup: Check if the safety device, feeding device, and condensing system of the device are functioning properly. Set parameters such as distillation temperature and reflux ratio as needed.

Heating operation: Add the mixture to the feeding device, start the heating equipment to heat it above the target temperature, and evaporate the organic compounds.

Fractionation and condensation: Steam passes through the fractionation tower and is cooled in the top condenser, while some liquid is returned to the fractionation tower through the reflux system for further fractionation.

Collect products: Collect condensed liquid, i.e. volatile organic compound products, from the condenser.

Shutdown cleaning: Turn off the heating equipment and condensing system, clean and maintain the device.

To ensure normal operation and safety, the following maintenance items need to be noted:

Regular inspection: Regularly check whether each component of the device is operating normally, such as heating equipment, condenser, reflux system, etc.

Cleaning and maintenance: According to the requirements of the operation manual, regularly clean and maintain the device to remove residues and accumulations, ensuring the purification and stability of the device.

Safe operation: Strictly follow the operating procedures to avoid accidents caused by misoperation or improper operation.

Lubrication maintenance: Lubricate and maintain the power transmission components inside the equipment to ensure its normal operation and service life.

Regular calibration: Regularly calibrate the temperature, pressure, and other parameters of the device as needed to ensure the accuracy of the separation effect.

Repair and replacement: If equipment malfunction or aging is found, promptly contact professional personnel for repair and replacement to ensure the continuous and reliable operation of the equipment.

Personnel training: Ensure that operators have the necessary safety awareness and operational skills, receive relevant training in a timely manner, and improve the effectiveness and safety of equipment use.