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Nanjing Xianou Instrument Manufacturing Co., Ltd

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Ultrasonic metal melt processing device

NegotiableUpdate on 05/06
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Overview

The ATPIO series ultrasonic metal melt treatment device is a high-power ultrasonic equipment specifically designed for the casting industry. The ultrasonic melt processing system is matched with a self-developed vibration rod, which can work continuously for several hours at ultra-high temperatures without easy wear and tear. During the crystallization process of molten materials, it can refine the material grains, homogenize the alloy composition, accelerate bubble movement, improve material strength, hardness, fatigue resistance, and enhance the comprehensive performance of materials.

Product Details

Ultrasonic metal melt processing device,Model: XOGCB-3KW

Main applications:

ATPIO seriesUltrasonic metal melt processing deviceIt is a high-power ultrasonic equipment specifically designed for the casting industry. The ultrasonic melt processing system is matched with a self-developed vibration rod, which can work continuously for several hours at ultra-high temperatures without easy wear and tear. During the crystallization process of molten materials, it can refine the material grains, homogenize the alloy composition, accelerate bubble movement, improve material strength, hardness, fatigue resistance, and enhance the comprehensive performance of materials. The reason why aluminum alloys generally require degassing is that porosity is one of the main defects of aluminum alloy castings, as it can damage the mechanical properties and pressure tightness of the castings. Pores occur in castings because gases precipitate from the solution during solidification, which is detrimental to the mechanical properties of aluminum alloy castings, thick section plates, and forgings. Hydrogen is a gas that is significantly soluble in molten aluminum. Therefore, removing dissolved hydrogen from molten aluminum alloys is crucial for producing high-quality castings, and one effective method is aluminum alloy degassing. Ultrasonic melting equipment for ultrasonic treatment of common metal aluminum can cause degassing of the aluminum melt by evacuating dissolved gases, improving the mechanical properties of aluminum alloys or materials during the manufacturing process. This product has undergone online ultrasonic testing of a 1200 degree high-temperature metal solution for 120 hours, with no significant loss of the ultrasonic probe. After dozens of online high-temperature tests, the ultrasonic performance of the light alloy crystal can reach below 100 nanometers, and no other adverse changes have been found.

Key Features:

■ Automatic resonance point, automatic frequency tracking within the ultra wide frequency range of 19-26KHz;

■ Automatic amplitude compensation, which can automatically work at the optimal frequency and output points based on the fluidity of the sample;

Adopting a color industrial touch screen controller, all functions are integrated and displayed;

Scientific design, 10 sets of user storage settings and direct implementation on a single machine;

■ Independent on/off pulse, with three modes of continuous use, pulse, and timed continuous ultrasound;

The device is equipped with a temperature sensor, which can perform temperature testing on the sample;

Sample overload, overheating, and fault automatic alarm protection device;

Equipped with ultrasound output display light, it can instantly view the effect of ultrasound on the sample.

■ Automatic energy compensation, which can automatically work at the optimal frequency and output points based on the fluidity of the sample;

The design of a three-dimensional exponential ultrasound probe far exceeds the output efficiency of traditional probe designs and reduces the loss of the amplitude rod;

Technical parameters:

Ultrasonic host parameters

model

XOGCB-3KW

power supply

220V/50-60Hz

Net power output

3000W

Nominal frequency

24KHz

timer

1 minute to 99 hours can be set

power regulation

1% 100%, 1% progressive

Temperature setting

0300 ℃, 1 ℃ progressive

User usage program

10 sets (customizable, storable, real-time viewing of work status)

Pulse interval time

1S~99Min can be set and stored

operation mode

Three operating modes

LCD (Liquid Crystal Display)

Color touch screen, resolution: 400 × 240

Operating language

英语

Main interface displays parameters

Ultrasonic output power, frequency, working mode, user group, setting key, equipment operating status, start/stop, equipment operating parameter details key

Can view the display of the running interface

Total running time, working time, stopping time, user group, overload temperature, power output ratio, working mode, program save button

Display lights

Equipped with ultrasound output and running display lights, the ultrasound output status can be observed at any time

Overall dimensions of the host

320mm×268mm×345mm



Ultrasonic probe parameters

Configuration of piezoelectric variable frequency energy converter

Piezoelectric variable frequency energy converter

CV33, PZT lead zirconate titanate piezoelectric ceramic

diameter

43mm

length

92mm

Standard configuration variable amplitude pole

High temperature alloy materials

Head diameter (random amplitude rod)

30mm

processing capacity

2005000ml

total length

430mm

cable

150cm

Standard configuration packing list:

Ultrasonic host

1 unit

Ultrasonic high-temperature alloy probe

1 set

fixed bracket

1 piece

temperature sensor

1 unit

power cord

1 piece

cable

1 piece

fuse

3 pieces

weight

15 kilograms