Three dimensional flexible fixture

Product features

　　Cast iron platformThe economically complex and expensive traditional fixtures have become history. You can avoid the high cost of stocking up on a large number of specialized fixtures and jigs, as the 3D system does not require any changes and is suitable for various work environments.Customized cast iron partsSuch a sophisticated device is easy to operate and safe to use. Flexible 3D is very sturdy and can withstand very high loads. It has regular holes machined on all five sides and engraved with wire mesh. The hole has no slope or T-shaped groove. In 3D,Testing PlatformAny workpiece can be positioned and clamped in various ways using positioning clamping pins (PC pins/locking pins). This PC sales has obtained patent rights. Several 3D workbenches can be directly connected together on any five surfaces. This modular system demonstrates its universal functionality in installing, adjusting, and clamping workpieces.Cast iron platformIts advantage lies particularly in the application of large workpieces.

During the assembly or welding process, the use of positioning blocks, connecting blocks, clamps, and support blocks can position the workpiece and firmly fix it on various positioning points or surfaces.cast iron surface plateThe probability of workpieces that cannot be located is very small. If the geometric dimensions of the workpiece itself are inaccurate, they can be quickly detected and eliminated in the initial machining process.

Durable and sturdy, during the welding process, only a low-cost anti splash solution is needed to eliminate welding splashes on the surface of the 3D workbench. The workbench has undergone aging treatment and special processing. Through modular design with interchangeability, you can complete complex tooling combinations in a short amount of time. Whether it's making a single component orCrossed platformIt is assembling components, and this method is very economical. The grid like high-precision holes on the tabletop and various modules enable high clamping performance and repeatability.

The main functions of using 3D flexible welding fixtures are as follows:

(1) Accurate and reliable positioning and clamping can reduce or even eliminate cutting and marking work. Reducing the dimensional deviation of the product has improved the accuracy and replaceability of the parts.

(2)3D flexible welding platformEffectively preventing and reducing welding deformation.

(3) Place the workpiece in the optimal welding position, improve the formability of the weld seam, significantly reduce process defects, and increase welding speed.

(4) The use of mechanical devices has replaced the heavy work of positioning, clamping, and workpiece flipping during manual assembly of parts, improving the working conditions of workers.

(5)Riveting platformIt can expand the scope of advanced process methods and promote the comprehensive development of mechanization and automation in the production of welded structures.

Basic requirements for fixture design

(1) The fixtures and jigs should have sufficient strength and rigidity. When fixtures are put into use in production, they must withstand various forces, so fixtures should have sufficient strength and rigidity.

(2) Reliability of clamping. During clamping, the positioning position of the workpiece must not be damaged and the shape and size of the product must meet the requirements of the drawing. It is not allowed for the workpiece to loosen or slip, and the constraint on the workpiece should not be too large, resulting in significant constraint stress.

(3) Flexibility in welding operations. The use of fixtures in production should ensure sufficient welding space, allowing operators to have a good view and operating environment, and keeping the entire welding production process in a stable working state

(4) Facilitate the loading and unloading of welded components. When operating, it should be considered that the product can be smoothly removed from the fixture after assembly positioning welding or welding, and the product should also be flipped or lifted to avoid damage.

(5) Good processability. The designed fixtures should be easy to manufacture, install, and operate, as well as facilitate inspection, maintenance, and replacement of vulnerable parts. When designing, factors such as the existing clamping power source, lifting capacity, and installation site in the workshop should also be considered to reduce the manufacturing cost of fixtures

Why vigorously develop and promote three-dimensional hole combination welding process equipment?

Answer: In the manufacturing industry of chassis, cabinets, and sheet metal, CNC bending machines and CNC punching machines make the early parts of this industry very well manufactured, but there is a lack of a more advanced welding platform that can match it in combination welding. The introduction of three-dimensional hole combination welding process equipment perfectly fills this gap.

What is 3D hole combination welding process equipment?

Answer: It is a set of pre made standardized, systematic, and universal components, all of which are connected, fixed, and compressed in the form of holes. The combination of the entire set of fixtures can achieve three-dimensional space combination. The characteristics of this fixture are mainly used for welding products, so it is called three-dimensional hole combination welding process equipment.