The suction machine is a professional powder conveying equipment with a simple structure and easy operation and maintenance. However, if the design details are not handled properly, it will actually affect its production efficiency. It can be said that the design details of the vacuum feeder determine its stability in use.
Suction machine is a powder conveying equipment developed in modern times, with a simple structure and high efficiency, which is welcomed by many powder production enterprises. However, vacuum conveying systems that do not consider details in design may encounter different problems during use, such as material blockage, powder spraying, low vacuum degree, slow suction, and so on.
In the design of powder conveying systems such as suction systems, it is necessary to fully consider various requirements such as material characteristics, customer needs, and operating conditions for targeted design.
1 Targeted feed design
The new feed design reduces the material adhesion rate of the filter element and improves its working efficiency; At the same time, the overall obtuse angle is manually polished, which improves the efficiency and stability of the entire system.
2 Targeted automatic cleaning design
The filter element is an important key component that determines the stability of the suction machine. Based on past experience, Tiantian Automation has exclusively designed and optimized the anti blowing automatic cleaning design, improving the system's operational stability, reducing maintenance, and extending the equipment's service life.
3 Pipeline optimization
Design customized specialized pipelines and elbows for powder conveying systems. Reduce pipeline wear, system blockage, and prevent material from sticking to walls. :
The suction machine uses a vacuum pump to generate negative pressure airflow, and the negative pressure generated by the vacuum sucks the material in from the feeding port. Then, in the filtering chamber of the separation container, the air is separated from the material. The material automatically falls due to gravity and is collected in the silo. Our cyclone separator prevents fine powder from entering the filter to improve its efficiency. When the silo is filled with materials, the vacuum pump automatically shuts off, and the pressure inside the conveying equipment reaches equilibrium. The discharge valve is opened, and the material flows out through the discharge port and directly falls into the storage container. When discharging, the filter element is automatically cleaned by the blowback airbag. If the material is relatively viscous, we can install a special vibrator to assist in cutting. After the unloading is completed, the discharge compartment will automatically close and the entire conveying process will restart.
Application scope of suction machine:
Additives, monosodium glutamate, flavorings, salt, starch, flour, etc. in the food industry;
Powdered materials, granular materials, mixed materials, tablets, capsules, etc. in the pharmaceutical industry;
Powder materials, copper powder, copper hydroxide and other metal powder dyes in the chemical industry;
Lithium battery industry: ternary materials, nickel cobalt manganese hydroxide, lithium iron phosphate, iron orthophosphate, graphite materials, carbon nanotubes, etc.
Plastic industry: polystyrene particles, polyethylene particles, recycled rubber, polyurethane particles, ethylene propylene particles,
Characteristics of vacuum feeding machine products:
a) - Sealed transportation, no dust leakage, no cross contamination;
b) - Complies with GMP standards, meets CIP requirements, and can provide sterile grade products;
c) - Modular design, eliminating dead corners, quick and convenient disassembly, cleaning;
d) - Effectively solve the stratification phenomenon of powder particles;
e) - Effectively eliminate material static electricity and have no pollution to the surrounding environment;
f) - Automatic control, simple and convenient operation;
g) - No heat is generated during the work process, safe and explosion-proof;
h) - No vibration, low noise, high efficiency and energy saving, low operation and maintenance costs.