The TCU temperature control system is an active, intelligent, and multi-level protection system. It is far from just a simple temperature alarm, but through a series of complex operations such as integrating sensors, adjusting shift logic, managing hydraulic torque converter lock up, controlling cooling system, and coordinating with the engine, it ensures that the automatic transmission can work safely, efficiently, and for a long time under various harsh working conditions.
The temperature control system of the secondary heat exchange TCU mainly consists of a heating module, a constant temperature module, and a cooling module, which respectively meet the requirements of temperature regulation inside the reaction kettle in the pharmaceutical industry's drug processing and production. This accurately controls the sulfurization, nitration, hydrogenation, alkylation, polymerization, condensation and other processes that can be used to achieve the cooling, heating, constant temperature, and evaporation of the reaction kettle. It is an essential component of biopharmaceuticals and chemical production.
The secondary heat exchange TCU temperature control system is not only used in the pharmaceutical industry for drug processing, but also in industries such as reaction vessels, stirred tanks, chemical engineering, and material testing. Due to its ability to use multiple refrigerants as heat carriers, it has a wider temperature control range. Different product types can be customized according to different application scenarios, such as explosion-proof and high-precision types.
System features:
1. It has the functions of heating and cooling. When the liquid usage end requires high temperature, provide high-temperature liquid to heat the usage end. When the liquid usage end requires low temperature, provide high-temperature liquid to cool the usage end.
2. It has the ability to adjust temperature accuracy. In the testing industry and pharmaceutical chemical industry, specific temperature ranges and temperature accuracy requirements are needed. Therefore, T needs to provide corresponding temperature ranges and ensure temperature accuracy, with the ability to automatically adjust the temperature linearly (slope). The system can set the starting temperature and ending temperature, and set corresponding time points. The system automatically controls the temperature at the corresponding time point according to the change in time, and ensures the accuracy of the temperature at the corresponding temperature point.
3. It has the function of self looping and editing the number of loops for linear actions. The system can set temperatures in multiple stages according to the usage requirements of the components and automatically execute them. For the continuity and intelligence of the system, the ability to perform multiple loop actions on the set multi-stage running program as needed.
4. Equipped with automatic temperature control capability. After setting a fixed temperature or completing a linear cycle, execute the set temperature or the final temperature step after the cycle is completed, and maintain a constant corresponding temperature.
5. Ability to automatically adjust liquid flow rate and maintain flow accuracy. The system sets a flow rate during operation, and when the temperature changes and the viscosity of the liquid changes, the system automatically adjusts the flow rate to the set point while maintaining the corresponding accuracy range.
6. Possess the ability to automatically adjust liquid pressure and maintain pressure accuracy. The system sets a pressure during operation, and when the temperature changes and the viscosity of the liquid changes, the system automatically adjusts the pressure to the set point while maintaining the corresponding accuracy range (pressure and flow adjustment should not be set in the dead zone of liquid control, that is, the set pressure cannot meet the set flow rate. The system defaults to fully open flow control and maintain the set pressure).
| model | AX-TCU031-AI-22 | AX-TCU060-AI-22 | AX-TCU093-AI-38 | AX-TCU126-AI-38 | AX-TCU158-AI-38 | AX-TCU167-AI-38 | AX-TCU185-AI-38 |
| category | Accurate temperature control, fast temperature rise and fall capability, high efficiency and energy saving, and stable operation |
| Control method | thermal expansion valve |
| Temperature control accuracy | ±0.1℃ |
| Temperature control range | 0℃~+300℃ |
| Nominal cooling capacity kw@7 ℃ | 3.1 | 6.05 | 9.35 | 12.6 | 15.8 | 16.7 | 18.5 |
| heating capacity | 6 | 6 | 12 | 18 | 18 | 24 | 24 |
| refrigeration system | Compressor type | Fully enclosed vortex type |
| compressor power | kw | 0.75 | 1.5 | 2.2 | 3 | 3.7 | 5.5 | 6 |
| refrigerant | Rx | R404A |
| Condenser specifications | CP | Internal thread high-efficiency copper tube aluminum fin radiator+low-noise external rotor fan |
| Cooling air volume | m³/h | 1000 | 2000 | 5000 | 6500 | 7500 | 9000 | 11000 |
| fan power | kw | 0.36 | 0.48 | 0.66 | 0.78 | 0.9 | 1.1 | 1.3 |
| Evaporator type | EP | Water tank coil type |
| chilled water volume | m³/h | 0.5 | 1 | 1.5 | 2 | 2.5 | 3.5 | 4 |
| Pump system | Pump type | | Magnetic rotary vane pump | Magnetic centrifugal pump |
| pump power | KW | 0.37 | 0.55 | 0.75 | 1.1 |
| Pump head | M | 20 |
| Pump expansion flow/head | Y/N | Y | Y | Y | Y | Y | Y | Y |
| Circulating liquid system | Water tank capacity | L | 30 | 40 | 50 | 60 |
| Water tank style and material | stainless steel water tank |
| Liquid addition method | Standard automatic fluid refill port |
| Level display | Y/N | Rear water level display |
| Type of circulating fluid | Ethylene glycol antifreeze |
| Waterway material | PPR/High quality reinforced fiber PVC hose/Stainless steel or copper nickel plated pipe fittings |
| output interface | Based on the client |
| Drainage method and interface | Rp 1/2 internal threaded clamp ball valve |
| Flow switch (optional) | Y/N | N | N | N | N | N | N | N |
| Split flow pressure regulation (optional) | Y/N | N | N | N | N | N | N | N |
| Particle filtration (optional) | Y/N | N | N | N | N | N | N | N |
| | | |
| Electrical part | RS485 communication (optional) | Y/N | N | N | N | N | N | N | N |
| External start stop control (optional) | Y/N | N | N | N | N | N | N | N |
| Standard power supply | V/Hz | 1PH~220V/50HZ | 3PH~380V/415V~50HZ/60HZ |
| rated power | KW | 7.5 | 8.35 | 14.75 | 22.5 | 23.7 | 31.7 | 32.8 |
| current | A | 27 | 30 | 36.55 | 40.5 | 42.7 | 57.1 | 59.1 |
| | | | | | | | |
| Dimensions & Weight | Dimensions: length x width x height | mm | 800x600x1550 | 850x620x1550 | 950x640x1650 | 1150x650x1650 | 1250x700x1650 | 1250x750x1690 | 1350x750×1690 |
| weight | Kg | 260 | 270 | 290 | 310 | 340 | 380 | 430 |
| Mobile and Fixed | High tech polyurethane casters with brakes |
| supporting attachments | Input/Output Stainless Steel/Brass Pagoda Head 1 Pair |
| packaging | Bubble wrap+wooden frame |