Restore the high-efficiency dust removal capacity of the bag with a sonic horn

NegotiableUpdate on 05/18

Model

Nature of the Manufacturer: Producers

Product Category

Place of Origin

Online Consult

Overview

Restore the high-efficiency dust removal capability of the bag

Product Details

Restoring the efficient dust removal capacity of the cloth bag, blocking the discharge pipe, forming circles and shrinking mouths in the kiln, and using sonic speakers have always been difficult problems in the cement production process. The increasing number of crusts affects production, and production shutdown and maintenance affect output. The process of removing crusts is unsafe. The sonic preheater smoke chamber prevents crust formation, breaks the crust, maintains normal production without swelling the crust, does not need to stop production, increases cement production, and does not require manual cleaning,

Production engineering requires compressed air at 0.62mpa to generate sound waves, controlled by a 220V power supply,

Technical points and precautions for acoustic cleaning of dust

parameter optimization

Frequency selection: High frequency (1000-2000Hz) is recommended for fine dust (<10 μ m), and low frequency (20-200Hz) is recommended for coarse dust;
Sound pressure level control: It usually needs to reach 130-150dB to effectively break through dust, but it is necessary to avoid exceeding 160dB, which may cause fatigue of the filter bag material.

Installation and maintenance

The sound wave generator needs to be symmetrically arranged in the dust collector box to ensure uniform sound field;
Regularly check the amplitude and frequency stability of the sound wave generator, and clean the dust accumulation inside the propagation pipeline.

局限性

The effect on dust with a moisture content greater than 20% is poor and requires dehumidification pretreatment;
The initial investment in equipment is higher than that of pulse injection systems (about 20% -30% higher), but the long-term operation and maintenance costs are lower.

6、 Technical extension: combination of sonic cleaning and intelligent dust removal

The modern sonic cleaning system can integrate PLC intelligent control and IoT technology. By monitoring real-time data such as filter bag resistance and dust concentration, the sonic parameters can be automatically adjusted to achieve "on-demand cleaning" and further improve energy efficiency. For example, some systems can be linked to DCS (Distributed Control System) to dynamically optimize the ash cleaning strategy based on production load, reducing unnecessary energy consumption.

summary

The bag dust removal and acoustic cleaning technology, with its high efficiency, low consumption, and long lifespan, has shown significant advantages in the treatment of ultrafine dust and high value-added dust. For industrial enterprises pursuing green production and high continuity operation, this technology can be used as an upgraded solution for traditional dust cleaning methods, but its applicability needs to be comprehensively evaluated based on factors such as dust characteristics and equipment scale

Kiln Inlet:Acoustic cleaners prevent particulate build up and these benefits could be applied at the kiln inlet to help prevent nose ring formation