Pollutant detector

cleaning solutionPollutant detector(Online)/Portable)

In the industrial cleaning process, the degree of contamination of the cleaning solution directly determines the cleaning quality. Pollutants such as oil, grease, wax, and cooling lubricants will continue to accumulate, leading to a decrease in the cleaning ability of the tank fluid. The pollution meter uses fluorescence detection technology to quantify the concentration of pollutants in the tank solution in real time, providing accurate data basis for scientific management of tank solution, optimization of cleaning process, and ensuring stable cleaning quality.

Measurement method:UV fluorescence method

Compliant with standards:

• Suitable for monitoring industrial cleaning processes, its principle complies with relevant standards for fluorescence spectroscopy analysis.

Application fields:Industrial cleaning tank liquid monitoring/degreasing tank/rinse tank/Metalworking fluid/Parts cleaning line/Surface treatment production line

Display unit:RFU(Relative fluorescence unit) or custom concentration unit (calibration required)

Measurement principle:Online pollution analyzer is a continuous analysis instrument based on the principle of ultraviolet fluorescence. The instrument emits ultraviolet light of a specific wavelength to irradiate the sample, and the molecules of pollutants (such as oils and fluorescent organic compounds) in the liquid absorb the light energy and are excited, releasing fluorescence of a specific wavelength in a very short period of time. The intensity of fluorescence is directly proportional to the concentration of pollutants. The instrument detects the fluorescence signal through a high-sensitivity sensor and processes it through an algorithm to directly read the numerical value that characterizes the degree of pollution.

Analysis process:The instrument can set an automatic sampling period. The sampling pump introduces the liquid to be measured into the flow-through measuring cell, and the ultraviolet light source excites the sample and detects the fluorescence signal. After the measurement is completed, the sample is discharged back or discarded, and the measuring cell can be automatically flushed to ensure the accuracy of the next measurement.

Features and advantages

• Quick in-situ measurement:Rapid response, capable of continuous online monitoring or portable rapid sampling, without the need for complex laboratory preprocessing.

• High sensitivity and accuracy:Sensitive to trace amounts of oil pollution, able to detect concentration changes that cannot be distinguished by the naked eye, providing quantitative data to avoid human experience misjudgment.

• Process optimization and cost savings:Accurately determine the timing of tank liquid replacement to avoid waste caused by premature replacement or quality risks caused by late replacement; Can monitor the effectiveness of cleaning agent addition and optimize the frequency of addition.

• Easy to operate and low maintenance:The instrument has a sturdy structure and is designed specifically for industrial environments, requiring only simple cleaning and maintenance on a daily basis.

• Data recording and output:Support data storage, trend viewing, and have standard industrial interfaces (such as4-20mA，RS485）, can be connected to the factory control system orPLCRealize automated management.

Technical specifications (example reference)

Supporting List (Example)

1. Online pollution level meter host 1platform Online controller or portable handheld device

2. Flow type measuring pool component 1set optional

3. Installation bracket and cable 1set

4. Calibration standard solution 1Set (calibration cap)

5. User manual, certificate of conformityeach1share

Usage Description

This instrument is specifically designed for monitoringFluorescent pollutants in liquid mediaAnd design, typical application scenarios include:

1. Metal processing and cleaning industry:

• skim/Cleaning tank monitoring:On the cleaning line for the production of hardware accessories, automotive parts, precision metal parts, etc., real-time monitoring of the accumulated concentration of oil stains and lubricants in the degreasing tank and rinsing tank is carried out to ensure cleaning quality and optimize the service life of the tank solution.

• cutting fluid/Grinding fluid management:Monitor the contamination and aging level of cooling lubricants, guide their addition, replacement, or regeneration, reduce production costs, and extend tool life.

2. Surface treatment industry:

• Phosphating and Potting Pre treatment Line:Monitor the pollution level of the pre cleaning tank to prevent pollutants from entering subsequent processes and affecting the quality of the coating.

• Electroplating line cleaning water:Monitor the cleanliness of rinse water to prevent cross contamination and ensure the adhesion and appearance of the plating layer.

3. Industrial equipment maintenance:

• cleaning machine/dishwasher:Monitor the level of detergent contamination in commercial or industrial cleaning equipment, achieve on-demand replenishment of detergents, ensure cleaning effectiveness, and save energy and reduce consumption.

4. Others:

• Can be used to monitor the contamination of specific process fluids (such as hydraulic oil leakage into cooling water), or as a detection tool for fluorescent tracers.

(Note: The above technical parameters and configurations are generic examples based on publicly available principles. Please refer to the final product for actual selection.)