PATLink 1000 series online laser particle size monitoring system

Laser particle size analyzer is based on the principle of laser diffraction to measure the particle size distribution of powder particles. With the advantages of fast measurement speed, convenient operation and maintenance, wide dynamic range, and good reproducibility and accuracy, it has become a commonly used detection instrument in many material laboratories. Compared to laboratory particle size instruments, online laser particle size analyzers are directly applied in the production workshop of powder factories, automatically monitoring the particle size data in the production pipeline in real time, and synchronously feeding back to the powder preparation equipment through a dedicated interface, thereby achieving intelligent particle size control in powder production. Online laser particle size analyzer plays a key role in improving the quality of powder products, reducing waste generation, and lowering labor costs, thereby reducing production costs and improving enterprise efficiency.

The PATlink 1000 series online laser particle size monitoring system is a new generation real-time online particle size monitoring and control system developed by Truth Optics based on years of accumulated particle size characterization technology and automation process control technology. The particle size range covers 0.1 μ m to 1000 μ m and is suitable for both dry and wet production processes. It can be used for online particle size measurement and on-site manual sampling particle size analysis.
The PATlink series has a stable structure and advanced technical support to meet the requirements of demanding and complex process environments for continuous particle size measurement and control. It is widely used in automatic particle size control in the production of battery materials, cement, flour processing, powder metallurgy, 3D printing, pharmaceuticals, advanced ceramics, polishing liquids, powder coatings, pigments and other products.

Partial application scenarios of PATlink online laser particle size monitoring system

Benefiting from the use of PATlink online laser particle size monitoring system

>No need for manual sampling from the workshop to complete sample measurement in the laboratory, real-time understanding of current and retrospective trends in powder particle size can be achieved throughout the entire process of powder production and processing
>Optimization of closed-loop processes and continuous monitoring and control
>Ensure that production equipment operates in accordance with target values and reduce differences between different batches of products
>Quickly meet the qualified standards after starting up during mass production, reducing raw material waste and rework

PATlink 1000 series schematic diagram

PATlink series wet process system diagram

PATlink series dry process system diagram

Main performance characteristics of PATlink series
>Measurement speed: up to 5 complete particle size distributions per second, capable of measuring up to millions of particles per minute
>Ultra large angle optical system ensures accurate and reliable measurement of submicron particle size
>Liquid sheath flow method window glass protection technology
>Double air curtain dry process window glass protection technology
>One machine multi line multi-purpose solution, with one host monitoring multiple production lines, capable of both online measurement (On line) and on-site measurement (At line)
>Adopting fiber polarization preservation and spatial filtering technology to ensure that the optical path system does not require any mechanical adjustment during use
>Meet EMC industrial electromagnetic compatibility requirements
>Waterproof and dustproof performance reaches IP65 industrial protection level
>The computer connected to the control room and granularity detection system using optical cables has strong anti-interference ability and can achieve data transmission and control up to kilometers away
>Supports industrial control communication protocols such as Modbus RTU/TCP to connect to customer PLC systems