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Rugao Yuanye Survey Machinery Factory
Room 02, Building D1, New North Mall, Rucheng Street
JKZC-100ESubmarine cable samplesVoltage breakdown tester

1、 Manufacturing and inspection standards for products
1. GB1408.1-2016 "Test Methods for Electrical Strength of Insulation Materials"
2. GB1408.2-2016 "Test Methods for Electrical Strength of Insulation Materials Part 2: Additional Requirements for Application of DC Voltage Test"
3. JJG 795-2016 "Verification Regulations for Voltage Endurance Testers" (replaces JJG 795-2004)
2、 Applicable test method standards
1. GB/T1695-2005 "Determination method for power frequency breakdown voltage strength and withstand voltage of vulcanized rubber"
2. GB/T3333-1999 "Test Method for Power Frequency Breakdown Voltage of Cable Paper"
3. GB12913-2008 "Capacitor Paper"
4. ASTM D149-20 "Test Method for Dielectric Breakdown Voltage and Dielectric Strength of Solid Electrical Insulation Materials at Industrial Power Supply Frequency"
5. IEC 60243-1:2013 "Test methods for electrical strength of insulating materials - Part 1: Tests at power frequency"
(Equivalent to GB/T 1408.1-2016)
III Scope of application
Mainly suitable for testing the breakdown strength and withstand time of solid insulation materials such as wire sleeves, resins and adhesives, impregnated fiber products, mica and its products, plastics, film composite products, ceramics and glass under power frequency voltage or DC voltage; This instrument is computer-controlled and can quickly and accurately collect, process, access, display, and print various data during the experimental process.
4Main technical indicators
serial number |
JKZC-100ESubmarine cable samplesVoltage breakdown tester |
|
1 |
input voltage |
AC220V 50Hz |
2 |
output voltage |
AC:0~100kV; DC:0~100kV |
3 |
output power |
10kVA |
4 |
measurement range |
AC1~100kV; DC1~100kV |
5 |
measurement error |
≤ 1.5% F.S |
6 |
pressure rate |
0.1kV/s~10kV/s F.S stepless voltage regulation |
7 |
Voltage endurance time |
0-4H (maintain voltage without breakdown) |
8 |
leakage current |
1-30 mA can be freely set by computer software |
9 |
power supply |
communication220V ± 10% single-phase AC voltage and 50Hz ± 1% frequency |
10 |
power |
11KW |
11 |
test environment |
Temperature: 15-30 ℃, relative humidity: 30% -65%, can operate stably. |
12 |
Overall dimensions |
Equipment size: 1630 × 1150 × 1970mm Packaging size: 1740 × 1290 × 1820mm |
13 |
Equipment deadweight |
Equipment weight 340kg, packaged weight 420kg |
14 |
Grounding requirements |
The instrument needs to be grounded separately, and the grounding should comply with national standards. The metal rod should be buried at least 1.5 meters deep underground |
Five Structural principles and characteristics
This device mainly consists of: touch screen control system, Bluetooth communication system, stepless voltage regulation system, boost system (high voltage transformer), measurement system, discharge system, electrodes, oil tank, electrode positioning bracket, computer data processing system, software, etc.

Boosting system(High voltage transformer)
Automatic discharge rod, high-voltage transformer, electrode holder and electrode, oil box inside the test chamber
VI Touch screen control system, computer system, and software package
The touch screen control system is the latest feature developed by our company, with simple operation and intuitive display. This instrument adopts touch screen control and completes the power frequency voltage breakdown and power frequency withstand voltage test of insulation media through human-machine dialogue.

Touch screen operation interface

Touchscreen download interface
All experiments can be easily set through the touch screen, and the test results can be exported from a USB drive. But there will be no curve chart of the experimental process. If a curve chart is needed, a computer connection is required.
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1. During the experiment, the test curve can be dynamically drawn, and the test curve can be overlaid with multiple colors for comparison, locally enlarged, and any section of the curve can be analyzed by enlarging the area;
2. Can edit and modify experimental data, flexible and applicable;
3. The experimental conditions and test results can be automatically stored;
4. The format of the test report is flexible and adaptable to meet the different needs of different users;
5. The validity of curve data in a set of experiments can be manually selected;
6. The experimental result data can be imported into Excel and edited in WORD documents;
7. The overcurrent protection device has sufficient sensitivity to ensure that the power is cut off within 0.1 seconds when the sample breaks down;
8. Durability of instrument operation: The instrument can operate continuously without the need for periodic shutdowns to protect it.
9. During the withstand voltage test, there is an automatic voltage stabilization function (not affected by fluctuations in the power grid voltage).
The experimental software is the latest functional, easy-to-use, and visually intuitive experimental software system developed by our company.
This instrument can also be controlled by a computer and completed through human-machine dialogue to perform power frequency voltage breakdown and power frequency withstand voltage tests on insulation media. This instrument belongs to our company
7 Safety instructions for high-voltage breakdown equipment:
1. The equipment needs to be equipped with a separate protective grounding wire. Grounding protection is mainly used to reduce the strong electromagnetic interference caused by the breakdown of the sample to the surrounding area. It can also prevent the computer from losing control.
2. DC test discharge alarm function: When the device completes the DC test, the device will automatically alarm when the test door is opened, and the alarm will be automatically cancelled after the discharge device on the device is used for discharge (Note: Since not discharging electricity after DC testing can endanger personal safety, the electrode cannot be directly taken to remind the user to discharge to avoid personal injury).
3. The experimental discharge device is integrated with the main unit, improving the previous function of having a separate discharge pole.
4. Security protection:
① Door lock protection
② Overvoltage and overcurrent protection
③ High voltage warning light
④ Emergency stop button
⑤ Discharge alarm
⑥ Leakage protection switch
High temperature device
A Temperature range: Room temperature -95 ℃ (transformer oil) Room temperature -200 ℃ (benzyl silicone oil)
B Heating power: 2-3.5Kw (power varies depending on fuel tank size)
C test chamber size: 300mm × 200mm × 150mm (50000 volts) (tank size varies depending on measurement range)
D control accuracy: ± 1 ℃
E Temperature gradient: ± 3 ℃ - ± 5 ℃ (different fuel tank sizes)