In line online coating measurement system

description

Provided by SpecMetrix, we are dedicated to creating a professional coating testing brand under Industrial Physics, dedicated to providing more accurate coating thickness measurement data for industrial manufacturers.

Real time optimization of quality control process

The SpecMetrix online coating measurement system is designed for synchronous applications on production lines and can be flexibly configured according to your on-site needs, providing accurate and in-depth coating thickness data. By real-time thickness measurement, you can significantly reduce waste and lower costs. All coating measurement data is displayed in real-time through the intuitive and easy-to-use SpecMetrix touch screen interface, making it convenient for operators and process teams to adjust in real time, improving the level of coating process control and product quality.

Multi functional measurement capability

SpecMetrix ® The online coating measurement system has adaptability. No matter what your coating substrate is, we can provide suitable coating and film thickness measurement solutions for your wet or dry coating process control and quality assurance needs.

Online system for coating rolls:

• Accurately measure the coating thickness of coated, processed, or laminated rolls

• measurableWet or dry filmThe thickness is precise toSubmicron scale

• Applicable toTransparent, colored or colored coatingthickness measurement

• Can measure coatings on various metal substrates, includingAluminum, steel, tinplate, cold-rolled steel, aluminum zinc platingWait, no matter what base color is sprayed on the substrate

• real-time measurementPre treatment, primer, topcoat, topcoat, topcoat, back coat, film coating, clear coatWaiting for various coil coatings

Online system for coating flexible packaging materials and roll to roll (R2R) processing:

• Accurately measure the coating and layer thickness on production rolls, composite materials, and converted products

• measurableWet or dry coatingCoating and functional layer

• real-time measurementTransparent, colored or printed coating

• Support various flexible substrates, such asMetal foil, top and bottom coated paper, plastic and film

• Real time measurement includesAdhesive layer, barrier layer, scratch resistant layer, wet silicone layerVarious types of film layers and functional coatings

Flexible configuration to meet requirements

SpecMetrix ® The online system adopts a modular design, which is flexible and can be flexibly selected according to your production layout. It continuously outputs more accurate coating thickness data in real-time, helping factories reduce coating costs and optimize coating processes.

System selectableFixed probe typeorHorizontal scanning typeConfiguration, widely applicable to various industrial coating processes, while significantly reducing the setup, switching, and inspection time of production lines.

Understand your process control and coating quality requirements

Welcome to contact the SpecMetrix product expert team in industrial physics to discuss your production and quality control needs. We can recommend a suitable online measurement system configuration for you based on the characteristics of your production line.

Fully control coating data

With SpecMetrix's precise and innovative ROI enhanced optical interferometry technology, it can be achieved throughNon contact, non-destructiveMethod to collect absolute coating thickness data.

*The SpecMetrix software

The software features provided by SpecMetrix are user-friendly. All real-time measurement data can be stored in Excel ® File or directly connect to the factory network system to achieve the production processSPC Statistical Process Control AnalysisEach batch of measurement data can form a complete quality control record, which is convenient for handling subsequent quality inquiries or claims.

Optional system configuration

Please contact us immediately to discuss your needs with the application expert team. No matter how complex or diverse your production line is, we can recommend a suitable online measurement system for you. In addition, we can also provide you withAccurate and fast offline sample testing solution.

What are the advantages of real-time data collection?

Real time data collection can significantly reduce paint and material waste, making coating applications more precise and significantly reducing production costs.

Have other companies saved costs through our system?

Yes! Our innovative technology has helped numerous clients achieve cost savings, such as:

• Primer and back coating processImplemented solely through system import15% reduction in paint consumption

• Implemented separately in the back coating processOverall cost savings of 30%

• Save more than per month in the primer process alone$50000 USD

• One of the clients imported SpecMetrix technology,Annual cost savings of up to 2.4 million US dollars

Customer Case Study: SpecMetrix Solution Helps Roll Coating Customers Achieve Strong Investment Returns

Learn how our innovative solutions can help customers in the coil coating industry significantly improve their return on investment and drive business success.