How to install 1110494-01 pulse distribution board

How to install 1110494-01 pulse distribution board

A robust linear encoder equipped with a universal SSI interface (synchronous serial interface) for plug and play installation

The encoders in the Linear 4000 series can currently use certified and valid SSI communication interfaces to send position data to the controller. This direct communication is extremely simple and fast, meeting the needs of modern roller seams.

The rolling mill stands in steel mills or aluminum plants must withstand the harshest environments, namely high temperatures, aggressive chemicals, vibrations, and oscillations. Gap control must be very fast, reliable, and precise to ensure the quality of the final product and minimize material consumption. The Leine Linde RLA 4200 encoder is equipped with an encapsulated inductive absolute linear scale designed to withstand all the challenges of this application. The high-speed measurement feedback information provided by EnDat, SSI (Synchronous Serial Interface) or other absolute interfaces such as PROFINET, PROFIBUS, and Ethernet/IP is used to meet the requirements for fast delivery and programmable communication using fieldbus.

Plug and play installation

One advantage of the RLA 4200 encoder is its plug and play functionality. It does not need to be installed inside the cylinder, but can be directly installed on the hydraulic cylinder of the rolling mill stand. This makes it easy to operate during installation and maintenance. With the absolute scanning principle, the 4200 encoder can quickly respond to measurement immediately after power is turned on.

With its inductive scanning and sturdy design, the linear 4200 encoder can withstand oscillations, vibrations, and heat. The construction with independent air ducts for the bellows eliminates the need for air compression or filtration. Therefore, for installation and use in hot and cold rolling processes, this simple and advanced linear measurement system has become a cost-effective solution.

If you are interested in this product or similar solutions, please contact Leine Linde China sales supplier Paiyi (Shanghai) Measurement Technology Co., Ltd.

How to install 1110494-01 pulse distribution board

New Linear 4000 Series - Absolute Encoder for Roll Gap Control

Unlike other encoder solutions used for roll gap control, Leine Linde's new Linear 4000 series does not require installation inside the cylinder. These reliable linear encoders can be easily installed and maintained - they output absolute position values.

The rolling mill frame of a steel plant operates in one of the industrial environments: high temperature, corrosive chemicals, impact, and vibration. However, due to its reliable structure, the new linear 4000 series can withstand harsh environmental conditions of applications without the need to install cylinder blocks inside the running machine. These new linear encoders come with independent seals, allowing them to withstand high temperatures and other strong external stresses, while their absolute induction scanning can resist strong impacts and vibrations.

Since the 4000 series directly provides absolute position values to the PLC, there is no need for additional counters as intermediate points, and the encoder will not lose its position. The 4000 series linear encoder has a measurement length of up to 260 mm and interfaces: SSI and EnDat. Using reliable gateway solutions from Leine Linde, PROFINET, PROFIBUS, and EtherNet/IP interfaces are available.

How to install 1110494-01 pulse distribution board

EtherNet/IP - Robust Encoder Series and Gateway

According to the needs of our customers' applications, we have developed three types of devices with EtherNet/IP? Encoder series for communication.

In the steel and mining industries, as well as similar environments, Leine&Linde's 1000 series super heavy-duty encoder provides EtherNet/IP? Communication function. The 900 series of heavy-duty absolute value encoders not only offers EtherNet/IP, but also? Communication function, the dual output of the encoder combined with incremental signals makes it more suitable for driver applications connected to control systems. Equipped with EtherNet/IP in harsh environments with limited space? The absolute value 600 series encoder is a 58 mm encoder on the market and will become a natural choice for customers.

EtherNet/IP? Gateway function

Is the gateway using EtherNet/IP with EnDat encoder? After enabling the connection and equipping the gateway, various products become more *.

After using the gateway, the robust encoder can withstand environmental temperatures up to 100 ° C, while the sensitive EtherNet/IP? The connection can be located far inside the cabinet.

At the same time, the gateway allows for uninterrupted bus communication with other nodes in the network while replacing the encoder, thereby reducing the overall downtime.

EMS， Strain measurement system with basic modules

-Due to sensor data preprocessing, fast and simple structural load monitoring can be achieved

The EMS strain measurement system is capable of monitoring the loads on the rotor blades, frame, and tower of wind turbines. It consists of strain gauges, a central evaluation device, and optimized software applications. This system can adapt to the size and complexity requirements of specific applications.

With the help of validated sensors and system data, EMS with basic modules can simplify load monitoring and calculation processes. This data can be used to improve the availability and service life of wind turbines.

The basic software modules provided have the following functions:

Sensor data signal status check

Multi point calibration of sensor signals

Individual reactions to system errors

Material strain limit monitoring

Due to the pre evaluated sensor data, supported rotor calibration, and error handling capabilities, the EMS basic module helps reduce development costs. This basic module can also monitor material strain limits.

The size and complexity of the system hardware are customized for the application, and can be selected from the following products and components (see picture). Each gateway can install up to four strain gauges to collect real-time strain measurement data. For rotor blades, the gateway is connected to the Process Diagnostic Box (PDB), which is located in the hub of the wind turbine. Strain gauges can also be connected through gateways at the bottom and top of the tower to form this high-resolution strain and load measurement system.

The strain gauges in the rotor blades are connected to the PDB in the hub through a gateway.

With the compact and robust CRG gateway or multifunctional VRG gateway from Leine Linde, sensor data is converted into a universal fieldbus interface. In data processing settings, collect, store, and process high-frequency strain gauge data to derive meaningful information

If you are interested in this product or similar solutions, please contact Leine Linde China sales supplier Paiyi (Shanghai) Measurement Technology Co., Ltd.