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Jinan Limei Electromechanical Technology Co., Ltd

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    South District of Xinsha Industrial Park, Huaiyin District, Jinan City

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Guangzhou vibration aging machine

NegotiableUpdate on 05/12
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Overview

Guangzhou vibration aging machine is used for stress treatment in welding, casting, and forging in mechanical processing. It has good effect and short cycle. By connecting a control system to an exciter motor, the goal of eliminating uniform residual stress can be achieved. It is currently the most commonly used method in the field of stress reduction in mechanical processing, replacing the traditional heat treatment process and reducing aging costs.

Product Details

To purchaseVibration aging equipment stress relief machinePlease identify a legitimate manufacturer | Jinan Limei Electromechanical Technology Co., Ltd

Our company producesGuangzhou vibration aging machineThere are several series including intelligent vibration aging stress relief machine, fully automatic vibration aging instrument, and economical vibration aging equipment. The volume of the entire equipment is not large, and it is easy to operate, transport, and move. For residual stress relief of certain large workpieces, it can be processed on-site without the need to move the workpiece. Saved transportation costs and improved work efficiency. Improved the disadvantages of high cost, long aging cycle, and complicated process of traditional heat aging treatment, truly achieving green, environmentally friendly, and energy-saving.

Our company produces Guangzhou vibration aging machine After vacuum coating treatment by a quantum vacuum coating machine, waterproof, moisture-proof, and anti-static properties have been achieved, avoiding failures caused by internal component oxidation after years of use and greatly improving the service life of the equipment“Vibration aging machine”It can be used normally in harsh conditions such as rainy, windy, rainy and snowy weather, and internal components are not affected by external natural factors.

GuangzhouVibration agingStress relief is achieved by using a specially designed vibration machine to induce resonance in the entire workpiece. During the resonance process, the workpiece emits a buzzing sound and feels a certain amount of vibration when touched. Maintaining this resonance state for a period of time will relax the residual stress inside the workpiece and gradually restore the balance of the distorted lattice. The stress relief rate is30%-60%There are several advantages to using vibration to relieve stress:

  1. Not limited by the size, dimension, or shape of the workpiece.
  2. The devices are all mobile and can be moved from one location to another
  3. The period of stress relief is short, generally10A workpiece weighing around one ton can be vibrated for one hour
  4. The cost of stress relief is low, and the power consumption of vibration aging machines is minimal. Most of the exciter motors available on the market have a power output of1200W左右。
  5. Repeated vibration can be used to relieve stress. For example, many precision machine tools first remove the lower stress when processing raw materials, and then perform rough machining on the machine. During the rough machining process, cutting stress is generated, which can be removed by vibration aging before precision machining. This can better ensure the accuracy stability of the workpiece

Guangzhou vibration aging machine Detailed introduction:

LM-ZNintelligent typeVibration aging stress reliefdevice

Product features

★ Dual core central processing unit, with a running speed three times faster than ordinary vibration aging devices.

★ Automatically extract process results for comparison, identify national standards, and test the suitability of the process

★ Multiple resonance peaks can be collected, and the system automatically analyzes the spectrum waveform and selects the timing frequency.

★ Professional design and precise processing of chassis. Electromagnetic shielding technology prevents signal fluctuations and distortions caused by interference.

★ Time sensitive process, vibration amplitude and frequency band analysis adopt fine-grained search, with peak and resonance point accuracy reaching one ten thousandth.

All internal electronic components are configured according to military standards and can work normally for a long time in complex environments such as high temperature, extremely low temperature, or severe dust.

The exciter is designed with dual eccentricity, dual drive, and dual circuit, which greatly improves the excitation force, enhances stability accuracy, and extends the service life.

★ Super processing, using five dimensional high-precision acceleration sensors, for the aging of workpieces3Collect and analyze data in various vibration directions, and select appropriate frequency bands and amplitudes in conjunction with frequency analysis data. All data before, during, and after the timeliness process are displayed online.

High speed warning and protection function for equipment failure. If there is speeding, high current, or high peak value, the equipment can be protected in a very short period of time to prevent damage to internal components and exciters, and the cause and solution of the fault should be provided.

configuration parameters

type number

Main technical parameters


LM-ZNK1


LM-ZN K2


LM-ZN K3


LM-ZN K4


LM-ZN K5

Large excitation force(KN

10

15

30

40

50

Speed range(r/min

100010000

10008000

10008000

10008000

5006000

Capable of handling workpiece weight(T

05

020

050

0100

0500

Motor power(W

1200

1200

1500

2200

3500

Acceleration measurement range(m/s2

0199.9

USBInterface data transmission

optional

Wireless communication function

optional

Print function

printablea-nThea-tCurve, parameter data, parameter comparison, and timeliness processing time

LCD fully automaticGuangzhouVibration aging machine

Product features

★ True color LCD dynamically displays various curves and data, and real-time detects and grasps the entire process of timeliness.
★ Automatically determine whether the process parameters are suitable and provide a revision plan to achieve human-machine dialogue.
★ It has multiple working modes such as manual frequency scanning, manual timing, fully automatic frequency scanning, fully automatic timing, and preset process parameters.
The dynamic tracking function ensures that vibration processing is always carried out in the sub resonance zone required by the standard.
★ Adopting pulse width modulation technology, it has * anti-interference ability.
★ Automatic frequency scanning function, automatically selects the scanning range, and eliminates human involvement.
★ Can scan multiple resonance points and automatically select the timing frequency.
★ It has functions such as characteristic curve analysis, automatic diagnosis and prompt of common faults.
The circuit has the functions of wide phase shift range, automatic voltage stabilization, and overcurrent cutoff protection.
All imported components have reduced the failure rate and significantly improved the service life of the equipment.
★ Independently designed circuit, low heat generation, realizing equipment2424-hour uninterrupted operation
★ Adopting high-power anti vibration permanent magnet slotless DC motor with adjustable eccentricity and no poles.
★ High speed thermal printer with Chinese display. Comprehensive printing of time efficiency curves and data for easy archiving and management by relevant departments Reason.
★ Strong and weak electricity isolation to ensure operational safety.
Multiple protection functions such as high-speed protection, overload, overcurrent, and overvoltage protection * eliminate the danger of on-site operations.

Detailed specifications

type number

Main technical parameters


LM-10Y K1


LM-10Y K2


LM-10Y K3


LM-10Y K4


LM-10Y K5

Large excitation force(KN

10

15

30

40

50

Speed range(r/min

100010000

10008000

10008000

10008000

5006000

Capable of handling workpiece weight(T

05

020

050

0100

0500

Motor power(W

1200

1200

1500

2200

3500

Acceleration measurement range(m/s2

0199.9

USBInterface data transmission

optional

Wireless communication function

optional

Print function

printablea-nThea-tCurve, parameter data, parameter comparison, and timeliness processing time

Fully manual control economical typeVibration aging device

Product features

★ Manual fast sweep, speed up, speed down, and speed can be controlled by the operator at will.
★ Digital display, providing a more intuitive representation of voltage and current.
The circuit has the functions of wide phase shift range, automatic voltage stabilization, and overcurrent cutoff protection.
★ Current compensation technology ensures stable accuracy in time and frequency control.
★ Easy to operate, convenient to use, economical and practical.
Detailed specifications

type number

Main technical parameters


LM-05 K1


LM-05 K2


LM-05 K3


LM-05 K4


LM-05 K5

Large excitation force(KN

10

15

30

40

50

Speed range(r/min

100010000

10008000

10008000

10008000

5006000

Capable of handling workpiece weight(T

05

020

050

0100

0500

Motor power(W

1200

1200

1500

2200

3500

Quality Policy:

Survival through quality and development through integrity. Strive to achieve high quality and * of products, ensuring to provide customers with100%Qualified products.

quality assurance

Ensure that the vibration aging equipment provided complies withGBT5926-2005National and industry standard requirements.

Service commitment:

1After receiving a call or letter from the user2Provide substantial response within hours, and in case of equipment malfunction during the warranty period, within the province no later than24Hours, no more than across provinces48Arrive at the user's site within hours for continuous maintenance until the fault is eliminated and the equipment is restored to normal.

2 Before the equipment is put into use by the user, our company will send professional technical personnel for training and guidance until the operator is proficient in operation and recognized.

3 During the warranty period, we will regularly visit users to provide feedback on product usage and assist them in resolving technical issues related to usage and maintenance.

4 After the warranty period, the required parts will be supplied at a discounted price.