DFTQA Laboratory Dry Film Thickness Quality Assurance System

description

Provided by SpecMetrix, a professional coating testing brand under Industrial Physics, dedicated to innovative coating thickness measurement.

SpecMetrix ® The DFTQA system provides a new non-contact, non-destructive, and real-time absolute measurement data standard for dry film thickness. Whether it's primer, topcoat, transparent or colored samples, our DFTQA system allows you to obtain detailed coating measurement data and analysis.

Simplify the quality control process

SpecMetrix ® The DFTQA system is designed specifically to simplify the quality control process for dry film thickness. It is one of the tools we use in our coil coating laboratory measurements, with sub micron level accuracy. It utilizes our technology to improve coating processes and quality control, while reducing costs for quality control laboratories or research and development centers.

The DFTQA system accelerates offline sample testing and is trusted by quality control laboratories in multiple industries and applications.

Multi functional measurement capability

SpecMetrix ® The DFTQA system is an extremely multifunctional system used for dry film thickness analysis:

• Analyze dry coating

• Clear, colored or tinted coating

• Measurable primer, primer, topcoat, clear coat, back coat, laminated film, transparent coating, and other roll coatings (including polyester, epoxy resin, texture, metallization, and PVDF)

• Suitable for coatings on any metal substrate, including aluminum, steel, tin plated, cold-rolled aluminum zinc coated steel plates, and even coatings on any paint color

• Wide application - Real time measurement of single-layer or double-layer coatings, or discrete layers, with sub micron accuracy

• Dual functionality - a single system configuration includes two optical components

High precision and repeatability

Using SpecMetrix ® DFTQA， You can have more confidence in quality control and quality assurance data. Its measurement accuracy is not affected by operator skills or human errors, allowing users to achieve higher repeatability and reproducibility.

Complete coating insights

With SpecMetrix's precise and innovative ROI enhanced optical interferometry technology, users can obtain detailed dry film thickness measurement data through non-contact and non-destructive means.

This technology is extremely precise and can provide users with a realistic image of its coating. The DFTQA system allows users to obtain accurate coating thickness and dry film thickness measurements of the entire sample area, rather than being limited to isolated measurement points with poor representativeness.

*The SpecMetrix software

The software features provided by SpecMetrix are user-friendly. All real-time measurement data can be stored in Excel ® File or directly connect to the factory network system to achieve the production processSPC Statistical Process Control AnalysisEach batch of measurement data can form a complete quality control record, which is convenient for handling subsequent quality inquiries or claims.

Optional system configuration

Please contact us immediately to discuss your needs with the application expert team. No matter how complex or diverse your production line is, we can recommend a suitable online measurement system for you. In addition, we can also provide you withAccurate and fast offline sample testing solution.

What are the advantages of real-time data collection?

Real time data collection can significantly reduce paint and material waste, making coating applications more precise and significantly reducing production costs.

Have other companies saved costs through our system?

Yes! Our innovative technology has helped numerous clients achieve cost savings, such as:

• Primer and back coating processImplemented solely through system import15% reduction in paint consumption

• Implemented separately in the back coating processOverall cost savings of 30%

• Save more than per month in the primer process alone$50000 USD

• One of the clients imported SpecMetrix technology,Annual cost savings of up to 2.4 million US dollars

Customer Case Study: SpecMetrix Solution Helps Roll Coating Customers Achieve Strong Investment Returns

Learn how our innovative solutions can help customers in the coil coating industry significantly improve their return on investment and drive business success.