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5.5KW waste suction machine

NegotiableUpdate on 05/06
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Overview

The 5.5KW waste suction machine is mainly suitable for collecting waste generated by high-speed and low-speed punching machines for terminal punching. It can avoid waste iron cutting remaining in the mold, affecting the normal operation of the mold, reducing the labor intensity of workers, and improving the efficiency and accuracy of punching machines and products.

Product Details

5.5KW waste suction machineProduct Features

5.5KW waste suction machinecharacteristic

  • Turbine designTurbo design, can vacuum for a long time without clogging.

  • cooling systemSpecial independent cooling system, equipped with 2-3 independently controllable motors. One motor can be turned on separately, and when the air volume is insufficient, other motors can be turned on to increase suction. The motor can be rotated for continuous operation for more than 36 hours.

  • Excellent material qualitySpecially made industrial plastic steel, resistant to acid, alkali, high temperature, and collision without deformation.

  • Strong and durableBypass motor, capable of vacuuming and sucking water, sturdy and durable, with strong suction power.

  • Filtering systemAdvanced 5-layer filtration system, nitric acid high fiber material filter element, can filter particles below 0.3um, with a filtration effect of 99.9922%.

  • High quality accessoriesIndustrial high-temperature resistant steel wire hose, resistant to twisting and pulling, non deformable, and not easily broken; The barrel is designed as a one-piece molding, with a circular and non dead bottom design that is easy to clean and maintain; Industrial plastic steel extension rod, resistant to falling, lightweight, easy to lock, and not easy to fall off; Industrial plastic steel pointed suction nozzle, not easy to crack and wear-resistant; Industrial vacuum cleaner head, versatile, capable of vacuuming and absorbing water in one go.

Characteristics of 5.5KW high-pressure suction blower

  • versatileEquipped with dual functions of blowing and suction, it can be used in one machine for both suction and blowing.

  • clean airLow or no oil operation, the output air is clean.

  • High pressureCompared to centrifugal fans and medium pressure fans, its pressure is much higher, more than ten times that of centrifugal fans.

  • Easy to installIf the pump body is die cast as a whole and shockproof mounting feet are used, then it has very low requirements for the installation foundation, is very convenient, and also saves installation costs and installation cycles

  • Easy maintenanceMaintenance free use, its wear and tear parts are only two bearings, which are within the warranty period and do not require maintenance.

  • Long lifespanThe mechanical wear of the fan is very small because there are no other mechanical contact parts except for the bearings. Under normal use conditions, the service life is 3-5 years without any problems.

Purchase recommendation

  • Application requirementsConsider whether continuous operation is necessary, taking into account the requirements of the power system, overall performance, and other aspects. Choose between dry and wet dual-use type based on the specific dust situation, and then select the power size based on the dust concentration.

  • Product performanceConsider multiple indicators such as suction, working time, functionality, structural design, appearance, operation, and maintenance. The suction force should be large enough to meet the application requirements, and it is best to work continuously for 24 hours. It has rich functions but should not cause operational trouble.

  • Budget brandChoose imported or domestically produced products based on budget and application requirements. Generally, domestic brands have low prices but difficult to guarantee quality, while imported brands have high quality but are relatively expensive.

  • Supplier QualificationConsider whether the supplier has authorized qualifications as an agent, etc.

  • Service GuaranteeConsider pre-sales, in sales, and after-sales services, with a particular focus on providing professional and sustainable after-sales service.

Installation key points

  • Power confirmationBefore installing the automatic waste suction machine, first confirm whether the input voltage matches the power supply used by the waste suction machine motor. When wiring, confirm whether the terminal connection of the motor is correct, each power supply is indeed locked, and confirm that there is no short circuit phenomenon.

  • Piping inspectionAlthough the piping used in the waste suction machine is made of high-quality and durable materials that can withstand the pressure and high temperature of the blower, it is still necessary to check whether the piping leaks and whether there are any foreign objects inside the piping to prevent foreign objects from entering the interior of the waste suction machine blower.

  • airflow directionImmediately disconnect after power on and confirm if the airflow direction of the waste suction machine is correct. The blower housing of the waste suction machine has arrows indicating the direction of the airflow inlet, and the direction of blade rotation is also indicated by the arrows. If the outlet is reversed, although it can operate, the efficiency is low and it basically cannot achieve the purpose of waste suction. Only after confirming the correct direction of airflow can it be put into use.

Operation and Maintenance

Operation Method

  • Connect the power to determine the voltage.

  • Try changing the wind direction to see if it blows outward.

  • The connection between the chip extraction tube and the suction funnel and the mold needs to be tightly sealed.

  • Regularly check whether the chip extraction tube is smooth.

  • Regularly clean the filter mesh and inner box debris every week.

  • Please adjust the release of wind pressure from the interface between the mold and the funnel.

Special precautions

  • Regularly check the funnel and suction tube for debris accumulation, blockage, and air leakage during use.

  • The suction hopper is indeed tightly fitted to the bottom plate of the mold in order to generate suction.

  • Before closing the waste suction box, make sure to fasten the suction board door.

  • Regularly remove the filter, remove external suction objects, increase air volume to avoid motor overload, and clean the accumulated debris in the inner box.

  • When the suction pressure is too low, it is easy to cause chip blockage.

Precautions for using high-pressure fan

  • Before using the fan, it is necessary to carefully check whether the voltage and frequency indicated on the product nameplate meet local requirements, and strictly operate according to the rated voltage of the motor.

  • Before running the fan, it is necessary to check whether there is any collision or friction between the fan blades and the casing, whether the motor is grounded, and whether the insulation is good.

  • Before running the fan, it is necessary to check whether the rotation direction of the impeller is correct. If there are any abnormal sounds or vibrations during the trial operation, the fan should be stopped immediately, the power should be cut off for troubleshooting, and it can only be used after it is normal.

  • When the air intake of the fan is vertically downward or upward, the pressure bearing of the motor should be replaced before use.

  • The temperature of mesons transported by the fan should not exceed 80 degrees.

  • Fans should not be used in areas where water is easily sprayed or directly exposed to rain.

  • Fans should not be used in environments where chemical gases are corrosive, flammable, or explosive.

  • The foundation or support for fastening the fan must be firm.