2L continuous reactor device

2L continuous reactor device

2L continuous reactor device

It includes a reaction system, a filtration system, a distillation system, and a control system. The kettle body is made of 316L material and the jacket is made of 304ss material. The reaction kettle is heated and controlled by a circulating oil bath, with a design temperature of 300 ℃ and a maximum operating temperature of 220 ℃. When the material inside the kettle exceeds the temperature limit, the circulating oil bath is turned on for cooling, and the device is designed for anhydrous and oxygen free operation. A sampling device is also designed for real-time nuclear magnetic resonance+GPC detection. It is mainly used to evaluate and study the process, explore the optimal process parameters, obtain product distribution, product properties and other data through sampling analysis, evaluation and data processing, and provide design basis data for pilot and industrial process design.

The control system adopts a mature and economical PLC control system, configured with computers and software packages to form a complete control system, achieving automatic monitoring and control of the entire mode device.

The device is currently the most advanced control system internationally, specifically designed for small and medium-sized experimental devices. It is equipped with multi-level safety protection logic, adopts a structure of upper and lower computers, and is designed with flexible scale; Not only can it complete process control and batch logic control, but it is also suitable for data collection; It can achieve both large-scale decentralized control and low-cost standalone configuration; It retains the successful design features of the previous PLC, and provides fully open data structure, multimedia applications, field bus and Internet access for the development of information technology.

One Automation level

The PLC control software runs in the WINDOWS operating environment, maintaining the real-time database of the entire system. It can conveniently monitor and control the current production process through the network, collect historical data, and print data reports. Window based personal operation is used for the human-machine interface of PLC.

The main functions that the control system can accomplish are:

Loop control of the manufacturing process.

Various logical controls.

Various sequential controls.

The user flowchart screen can dynamically display the flow of each process, as well as the on/off status of various measurements, parameters, alarms, and valves, and can also dynamically display measurement parameters in the form of bar charts.

Process monitoring and control.

Collection and processing of set values and detection value data.