1) Quickly analyze the quality of incoming materials, facilitate quick unloading, and evaluate and manage the incoming materials from various suppliers.

By quickly analyzing the moisture, protein, and fat content of bulk raw materials (such as corn, wheat, fish meal, rapeseed meal, DDGS, etc.), it is easy to unload quickly, accelerate the acquisition speed, and negotiate possible results and prices with suppliers to purchase or exchange materials at a lower price than required.

In addition, quickly analyzing the various amino acid contents of fish meal and obtaining the proportional relationship between each content can facilitate and quickly distinguish whether fish meal has adulteration behavior; Facilitate feed formulation technicians to make reasonable formulas.

SupNIR-3000 series laboratory near-infrared analyzer

2) Rapid quality monitoring during the production process, timely feedback and guidance on adjusting process parameters to reduce rework costs.

Real time detection of the moisture content of semi-finished feed products during the production process, and adjustment based on the moisture content, is beneficial for feed granulation and expansion molding.

Real time detection of protein content in semi-finished feed products during the production process, reflecting abnormal mixing equipment or feeding based on protein fluctuations.

For example, taking samples separately in the mixer and granulation process to quickly determine moisture content. If the moisture content of the mixture in the mixer is too high, it will notify the granulation process to blow more cold air to remove the moisture and control it. If the moisture content is normal, it is required that the moisture content of the granulation sample is equivalent to that of the mixture in the mixer, otherwise the steam flux needs to be controlled.

SupNIR-1200 series portable near-infrared analyzer

3) Rapid analysis of finished product quality

Quickly analyze the routine indicators of the finished product (such as moisture, crude protein, crude fat, crude fiber, calcium, phosphorus, salt, etc.) to determine whether it meets the formula requirements and feed label requirements; For finished materials that are urgently needed for shipment, quick judgment can be made to ensure shipment while also preventing unqualified products from flowing into the market.

Therefore, the application of near-infrared analyzers in feed enterprises can not only greatly reduce laboratory testing costs, but also reduce raw material costs and finished product rework costs, improve product quality stability, and bring huge benefits to enterprises.