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Shanghai Binrun Environmental Protection Technology Co., Ltd
Zhejiang 20 ton ultrafiltration pure water complete equipment
NegotiableUpdate on 05/06
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Overview
In modern industrial production and social life, the demand for large-scale and high-quality water is increasing day by day. As an efficient and reliable water treatment solution, the professional customized 20 ton ultrafiltration pure water equipment in Zhejiang provides stable and high-quality water source guarantee for various fields such as industrial production, food and beverage, medicine, electricity, and sewage treatment through scientific system design and advanced technology application.
Product Details
In modern industrial production and social life, the demand for large-scale and high-quality water is increasing day by day. Professional customizationZhejiang 20 ton ultrafiltration pure water complete equipmentAs an efficient and reliable water treatment solution, we provide stable and high-quality water sources for various fields such as industrial production, food and beverage, medicine, electricity, and sewage treatment through scientific system design and advanced technology application. The following will provide a detailed explanation of the equipment's usage, core processes, system configuration, technological advantages, and comprehensively demonstrate its performance and significant value in the field of water treatment.
1、 Diversified application scenarios: meeting the high standard water demand of different industries
（1） Industrial production field
Electronic chip manufacturingIn the precision manufacturing process of semiconductor chips, such as silicon wafer cleaning, photolithography, etching, etc., the water quality requirements are extremely strict. Even trace amounts of impurities can cause surface defects, circuit short circuits, and other issues on chips, affecting their performance and yield. The ultra pure water produced by the 20 ton ultrafiltration pure water equipment can effectively remove impurities such as metal ions, particulate matter, and organic matter in water. Its particulate matter content can be controlled at almost zero levels, and its conductivity is extremely low, ensuring that no new pollutants are introduced during the cleaning of silicon wafers, maintaining the accuracy of the photolithography process, and ensuring the high quality and stability of chip products.
chemical industryIn the chemical production process, ultrafiltration pure water can be used as a solvent for chemical reactions, product washing water, and cooling water. When used as a solvent, high-purity water quality can ensure precise chemical reactions and avoid affecting product quality due to impurities in the water participating in the reaction; Used for product washing, it can effectively remove residual chemical reagents and impurities on the surface of the product, and improve product purity; As a cooling water, stable water quality can prevent scaling and corrosion of equipment pipelines, ensure the continuity of the production process, and reduce equipment maintenance costs.
（2） Food and beverage industry
In food and beverage production, the quality of water directly affects the safety and quality of the product. Ultrafiltration pure water is used for raw material cleaning, which can effectively remove impurities such as sediment, microorganisms, pesticide residues, etc. on the surface of raw materials, ensuring their cleanliness; In the beverage blending process, its low microbial content and odorless characteristics ensure the pure taste and stable quality of the beverage; When used for cleaning packaging containers, it can remove dirt and bacteria from the inner wall of the container, prevent secondary pollution, meet food hygiene and safety standards, and enhance consumer trust in the product.
（3） Medical field
The pharmaceutical industry has strict regulatory requirements for water quality, and ultrafiltration pure water plays a key role in the pharmaceutical process. As a solvent in pharmaceutical processes, its high purity can avoid the influence of impurities on drug components and ensure drug quality; As the raw water for injection, it needs to be further treated to achieve higher standards, and the ultrafiltration process effectively removes harmful substances such as bacteria, viruses, and heat sources from the water, laying a good foundation for subsequent treatment; Used for cleaning and disinfecting medical devices, it can ensure that there are no residual pollutants on the surface of the devices, prevent cross infection, and strictly comply with the requirements of Good Manufacturing Practice (GMP) for drug production.
（4） Power industry
In power production, the quality of boiler feedwater directly affects the safe operation and power generation efficiency of the boiler. The 20 ton ultrafiltration pure water complete set equipment effectively removes suspended solids, colloids, organic matter and other impurities in water through ultrafiltration process, preventing these substances from forming scale after heating in the boiler, reducing heat transfer efficiency, and even causing pipeline blockage and equipment failure. At the same time, stable water quality can reduce corrosion of boiler metal materials, extend equipment service life, and improve the stability and reliability of power generation systems.
（5） Wastewater treatment and reuse
In the field of sewage treatment, ultrafiltration technology can be an important component of advanced treatment processes. After conventional treatment, there may still be residual small particles, colloids, microorganisms, and organic matter in the sewage. Ultrafiltration membranes, with their precise screening effect, further remove these pollutants, significantly improving the quality of the treated sewage and meeting the standards for reuse. Reclaimed water can be widely used in urban greening irrigation, landscape water replenishment, industrial circular cooling and other fields, effectively alleviating the problem of water shortage and achieving the circular utilization of water resources.
2、 Core process flow: Multi stage purification to ensure water quality meets standards
（1） Pre treatment system: a solid foundation for initial purification of raw water
Raw water tank and pumpAs a storage container for raw water, the raw water tank has the function of buffering and regulating water volume, ensuring the stability of raw water supply. The raw water pump adopts frequency conversion control technology to automatically adjust the water supply pressure and flow rate according to the water demand of the subsequent treatment unit, ensuring the continuity of the entire system operation.
Multi media filterThe interior of the multi-media filter adopts a layered packing structure, with the upper layer consisting of quartz sand with a particle size of 0.5-1.2mm. Its small particle gaps can effectively intercept tiny particles; Fill the lower layer with smokeless coal with a particle size of 1-2mm to remove larger impurities. When the raw water passes through the filter layer from top to bottom, the interception, sedimentation, and adsorption of the filter material can effectively remove suspended solids, sediment, and particle impurities with a particle size of 5-10 μ m in the water, significantly reducing the turbidity of the raw water and reducing the load for subsequent treatment.
Activated carbon filterUsing high-quality coconut shell activated carbon as the filtration medium, its developed microporous structure and huge specific surface area (up to 1000-1500m ²/g) endow it with * adsorption capacity. On the one hand, activated carbon converts highly oxidizing residual chlorine in raw water into harmless chloride ions through catalytic reduction, avoiding oxidative damage to subsequent ultrafiltration membranes caused by residual chlorine; On the other hand, it can efficiently adsorb organic matter, pigments, odorants, and some heavy metal ions in water, reduce the total organic carbon (TOC) content in water, improve the taste and quality of water, and extend the service life of ultrafiltration membranes.
（2） Ultrafiltration system: efficient application of core purification technology
The ultrafiltration system is the core part of the entire equipment, using hollow fiber ultrafiltration membranes or roll type ultrafiltration membrane components. Hollow fiber ultrafiltration membrane has the characteristics of large membrane area and high filtration efficiency. Its membrane pore size is generally between 0.001-0.1 microns. Based on the screening principle, it can accurately intercept impurities such as bacteria, viruses, colloids, and large organic molecules in water, while allowing water molecules and small molecular substances to pass through smoothly. The roll type ultrafiltration membrane module has the advantages of compact structure and easy installation and maintenance.
During operation, the operating pressure of the ultrafiltration system is usually controlled at around 0.1-0.3 MPa. By designing the arrangement of membrane components and operating parameters reasonably, the equipment can achieve a stable water production of 20 tons/hour. At the same time, in order to prevent the accumulation of pollutants on the membrane surface from affecting the filtration performance, the system is equipped with an automatic backwash device, which regularly backwashs the ultrafiltration membrane to remove impurities attached to the membrane surface, restore the membrane flux, and ensure the long-term efficient operation of the ultrafiltration system.
（3） Post treatment system: key guarantee for water quality improvement
UV sterilizerThe ultraviolet sterilizer adopts a low-pressure mercury lamp with a wavelength of 254nm, and the lamp power is precisely configured according to the water flow rate (10-15 W power is required for processing 1m ³/h of water), ensuring that the ultraviolet radiation dose of the water flow in the equipment is ≥ 40mJ/cm ². Ultraviolet radiation destroys the DNA or RNA structure of microorganisms, causing them to lose their ability to reproduce and survive. The sterilization rate is greater than 99.9%, effectively killing residual bacteria, viruses, and other microorganisms in water, preventing microbial growth during storage and use, and ensuring the biological safety of ultrapure water.
precision filterPrecision filters are installed with micron sized filter cartridges (usually 0.1-0.5 μ m) to perform final filtration on water that has undergone ultrafiltration and ultraviolet sterilization, further removing impurities such as small particles, colloidal fragments, and microbial debris that may remain in the water, ensuring that the effluent quality meets higher purity standards and meets the strict requirements of different users for water quality.
（4） Control System: The Core Center of Intelligent Management
The equipment adopts PLC programmable controller for centralized control, combined with high-precision sensors, to monitor and automatically control various parameters of equipment operation in real time. Real time collection of inflow flow rate, pressure, water temperature, and water quality (such as turbidity, conductivity, microbial content, etc.) through sensors, and transmission of data to the PLC controller. PLC automatically adjusts the operating status of the raw water pump and ultrafiltration system according to the preset program and parameter range, such as adjusting the pump speed, controlling the backwash cycle, etc.
Operators can conveniently operate and manage equipment through touch screen human-machine interface or remote monitoring system, view real-time equipment operating status, historical data records, set parameters and diagnose faults. When the system detects abnormal situations, such as high pressure, excessive water quality, etc., it will immediately trigger an alarm mechanism and automatically take corresponding protective measures, such as stopping the machine, switching to backup equipment, etc., to ensure the safety and reliability of equipment operation, while improving the efficiency and management convenience of equipment operation.
3、 Equipment configuration and selection: Ensuring high-quality components
（1） Core component selection
Ultrafiltration membrane componentsWhen selecting ultrafiltration membrane components, factors such as water production rate, water quality requirements, and operating costs should be comprehensively considered. For industries such as electronic chip manufacturing that require high water quality, imported hollow fiber ultrafiltration membranes with high retention accuracy and good chemical stability are preferred, such as products from brands such as Dow in the United States and Toray in Japan, to ensure effective removal of small impurities in water; For cost sensitive fields such as sewage treatment and reuse, domestically produced high-quality roll type ultrafiltration membrane components with high cost-effectiveness can be selected to reduce equipment investment costs while meeting water quality requirements.
Water pump and valveRaw water pumps, backwash pumps, etc. use corrosion-resistant and high-efficiency stainless steel centrifugal pumps, such as products from brands like Grundfos and Weile, to ensure stable water supply pressure and flow. The valve is made of sanitary grade stainless steel material and is electrically or pneumatically operated. It is controlled by a PLC system to achieve automatic switching and flow regulation, ensuring the accuracy and reliability of the system operation.
（2） Material requirements
The components of the equipment that come into contact with water are made of food grade or pharmaceutical grade materials to ensure that the water quality is not contaminated. The multi-media filter and activated carbon filter of the pretreatment system are made of carbon steel lined with rubber or stainless steel material, and the internal anti-corrosion treatment meets hygiene standards; The outer shell of the ultrafiltration membrane module is made of high-strength engineering plastic or stainless steel material to ensure pressure resistance and chemical stability; The UV sterilizer, precision filter, and pipeline of the post-treatment system are all made of 316L stainless steel or PVDF materials, which have excellent corrosion resistance, pollution resistance, and hygiene performance, effectively preventing equipment materials from causing secondary pollution to water quality.
（3） System integration and optimization
The entire equipment adopts a modular design concept, with each processing unit independent and closely coordinated, making it easy to install, debug, and maintain. In the process of system integration, optimize layout design based on the actual needs of different users and site conditions, plan pipeline routes and equipment installation positions reasonably, reduce water flow resistance, and improve system operation efficiency. At the same time, reserved expansion interfaces are provided to facilitate users to upgrade and expand equipment in the future according to the expansion of production scale or the improvement of water quality requirements.
4、 Technological Advantages and Innovation: Development of the Water Treatment Industry
（1） Efficient and stable processing capability
A water production capacity of 20 tons/hour can meet large-scale water demand, and the equipment operates stably and reliably. The ultrafiltration system adopts advanced membrane separation technology, with high filtration efficiency and stable effluent quality, which can effectively reduce the load of subsequent treatment units and ensure the long-term stable operation of the entire system. Meanwhile, through the PLC automation control system, real-time monitoring and automatic adjustment of equipment operating parameters are achieved, further improving the stability and reliability of equipment operation.
（2） Design concept of energy conservation and environmental protection
Fully consider energy conservation and environmental protection factors in the design process. The ultrafiltration system adopts low-pressure operation, which significantly reduces energy consumption compared to high-pressure treatment processes such as reverse osmosis; The concentrated water generated during the operation of the equipment can be reasonably reused according to the water quality, such as for greening irrigation, road flushing, etc., to improve the utilization rate of water resources; At the same time, efficient and energy-saving equipment such as water pumps and motors are used to reduce overall energy consumption, which meets the policy requirements of national energy conservation and emission reduction.
（3） Intelligent management and convenient maintenance
The intelligent control system of PLC+touch screen+remote monitoring realizes fully automated management of equipment operation. Operators do not need to be on site, and can grasp the equipment operation status anytime and anywhere through the remote monitoring system, adjust parameters and handle faults, greatly reducing manual management costs. In addition, the equipment adopts a modular design, making it easy to install and maintain each component. The replacement of consumables such as filter cartridges and membrane elements is simple and fast, reducing equipment maintenance time and costs.
Professional customizationZhejiang 20 ton ultrafiltration pure water complete equipmentWith its wide range of application fields, scientific process flow, high-quality equipment configuration, and significant technological advantages, it provides reliable large-scale water solutions for industries such as industrial production, food and beverage, medicine, electricity, and sewage treatment. Whether it is meeting the high standard water demand of enterprise production or promoting the recycling of water resources, this equipment plays an important role in helping various industries achieve sustainable development. It has broad application prospects and important socio-economic value in the field of modern water treatment technology.