Ultrasonic vacuum high-speed dispersion system

Ultrasonic vacuum high-speed dispersion system

1. Reactor cover

Material: 316L stainless steel

Sealing material: Fluororubber ring

Cauldron top cover configuration: positive and negative pressure gauges, temperature gauge, feeding head (with stainless steel sanitary valve), vacuum interface adapter (with stainless steel sanitary valve), high-speed dispersing emulsifier port, closed-loop stirring motor.

Opening:

Disperse emulsifier port x 1

Closed loop mixer port x 1

Feed inlet (diameter 20mm, customizable adapter) x 1 (with hopper and sanitary valve)

Temperature measuring port (diameter 12mm, customizable adapter) x 1 (with temperature control meter)

Vacuum port (diameter 12mm, customizable adapter) x 1 (with vacuum gauge)

Ultrasonic dispersion port (50.5mm, customizable adapter) x 1

Spare port (diameter 12mm, sampling port diameter 20mm, customizable adapter) x 3, one of which is a nitrogen pipeline interface

1L reaction kettle

Material: Gaopeng Glass

Specification: Double layered jacketed glass

Internal volume: 1200ml

Working volume: 1000ml

Material thickness: 5mm

The jacket can pass through media such as hot water and oil

Design pressure of glass reaction kettle: -0.0975~0Mpa

Minimum allowable mixing volume: 100ML

Minimum allowable dispersion: 400ML

Maximum allowable mixing volume: 1000ml

Pouring method: Lower material (valve core PTFE can withstand strong acid and alkali) and flip material to meet high viscosity feeding requirements

2、 Laboratory high-speed homogenizer emulsifier

Mixing system

1. Strong mixer closed-loop motor

Power supply: 220V/50Hz

Power: 120W

Speed range: 0-230 revolutions per minute

Including torque enhancement module

Speed display: digital display

2. Mixing paddle

Mixing blade form: Anchor type scraping wall mixing blade with fine edge attachment and a viscosity of 100000 CP at low speed

Mixing blade material: 316L stainless steel

Scraper material: PTFE or silicone

3. Sealed coupling

Sealing form: Rotary shaft lip seal inlet

Shell material: 316L stainless steel

IIIUltrasonic vacuum high-speed dispersion system

1. High shear emulsifying dispersing machine, imported from Germany, motor, imported bearings

Power supply: 220V/50Hz

Power: 500w

Idle speed range: 8000~28000rpm

Speed regulation method: stepless speed regulation

2. Distributed disk working head

Processing capacity: 100-5000ml

Contact material metal material: 316L

Mechanical seal material: SIC, ceramic imported from Switzerland

O-ring material: FKM (2 sets of vulnerable spare parts) imported

Working head form: fixed rotor blade

4、 Lift system

Lifting method: electric lifting

Bracket material: alloy

Base material: alloy

5、 Vacuum system (self equipped, can be replaced)

Extraction rate (L/S): 4 (240 liters)

Ultimate pressure (Pa): 2 × 10-2

Power/Voltage: Single phase 220V/50HZ

6、 Temperature control system cooling method: water bath circulation system

7、 Processing power: 600W Temperature control range 0-100 degrees

Display mode: digital display LED

7、 Dimensions: 450 × 600 × 1100 (customized equipment may have slight errors)

8、 Standard weight: 45KG

9、 Packaging: Wooden

Advantages:
1) The homogenizer emulsifying device of this machine can directly reach the bottom of the kettle and can use the internal circulation of the emulsifying head for emulsification. By using a high-speed emulsification device combined with slow scraping, the raw materials will form a strong circulating floc flow, and the product can be fully mixed, emulsified, dispersed, and homogenized to form a good and uniform molecular structure. This type of emulsification system has better emulsification effect than traditional ones.

2) The sandwich structure can directly perform heating and cooling functions, with a spiral guide plate inside for more thorough cooling of the material during cooling.

3) Rotary vane vacuum pumps are not only used for raw material suction, but also save manpower. Adopting vacuum suction, especially for powder materials, to avoid dust flying. The entire process is carried out under vacuum conditions to prevent the formation of bubbles in the material after high-speed mixing, which meets the requirements of hygiene and sterility. It can also be used to remove bubbles, making the product structure more compact and glossy, and achieving a longer shelf life. Water sealed pumps do not produce oil or gas and are suitable for GMP factory standards.

4) Scrapers can be disassembled and assembled without tools, and cleaning and maintenance work can be carried out.

5) The pot lid device is equipped with waterproof and dustproof floodlights and mirrors, making it easy to observe the production situation.

6) This machine has safety protection devices, such as vacuum safety devices, three-phase power safety devices, interlayer pressure safety valves, emergency stop buttons, etc., to ensure safe operation.

7) This unit is manufactured in accordance with GMP requirements and is currently the ideal washing and care production equipment in China.