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E-mail
yuehui8806@126.com
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Phone
18912117781
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Address
Jiangsu
Jiangsu Zhongzheng Bioengineering Equipment Co., Ltd
yuehui8806@126.com
18912117781
Jiangsu
Stainless steel fermentation tank
Third grade stainless steel liquid universal fermentation tankSpecially designed for laboratory and pilot scale bacterial cultivation, usingSUS316/304stainless steelMaterial, integrated with precision temperature control and dissolved oxygen(DO)ThepHAdjustment, mixing, and ventilation system, supportingIn situ sterilization(SIP)Compared to fully automatic controlSuitable for efficient fermentation of aerobic or facultative anaerobic bacteria such as Escherichia coli and Bacillus subtilis.
2、 Technical parameters
parameter category |
Detailed Specifications |
Tank system |
|
-effective volume |
5L-1000L |
-material |
SUS304Stainless steel (inner surface)Ra≤0.4MmElectrolytic polishing |
-design pressure |
0.3MPa(Standard) |
-interface configuration |
Vaccination port, sampling valve, feeding port, exhaust port, temperature/DO/pHElectrode interface |
mixing system |
|
-Motor Type |
DELTAServo motor (stepless speed regulation)/SEW |
-speed range |
50-1200 RPM(Digital display, accuracy ±)1 RPM) |
-Mixing blade type |
Double layered six blade turbine propeller (standard, optional low shear blade) |
-power |
550W-5500W |
Temperature Control System |
|
-Temperature control range |
10-75°C(External circulation water bath or electric heating) |
-temperature control accuracy |
±0.1°C(PIDAlgorithm) |
Ventilation system |
|
-Range of ventilation volume |
0.1-2.0 VVM(Flow meter accuracy ±)2% FS)(Optional mass flow meter automatic control) |
-air filter |
0.22MmHydrophobic sterilization filter cartridge (capable of high-temperature sterilization) |
process control |
|
- pHcontrol |
Scope:2-12Accuracy ±0.02Automatic acid supplementation/Alkali (peristaltic pump) |
- DOcontrol |
Scope:0-100%Accuracy ±1%, through rotational speed/Ventilation linkage regulation |
-Defoaming control |
Capacitive defoamer probe with automatic addition of defoamer |
Sterilization method |
In situ sterilization(SIP,121°C/30min)Or fully automatic sterilization (optional) |
data management |
|
-display interface |
10/15Inch touch screen (Chinese English interface) |
-data recording |
Real time recording of temperatureDOThepH, speed, ventilation volume, etc., supportUSBexport |
-communication interface |
RS485/Ethernet (optional)MODBUSAgreement) |
3、 Core functional highlights of three-level stainless steel liquid universal fermentation tank
Aseptic safety assurance
Fully enclosed designTank body and pipeline,CIP/SIPCompatible to avoid the risk of bacterial infection.
Dual stage filtration: Air intake/Exhaust configuration0.22μmSterilization filter element ensures a sterile environment.
Precise process control
Intelligent linkage control:DOBy automatically adjusting the speed and ventilation volume,pHReal time feeding to improve bacterial yield.
Anti interference sensor: High precisionpH/DOElectrode, resistant to high temperature sterilization, response time <30In seconds.
Flexible scalability
modular design: Expandable feeding pump, onlineODDetection, exhaust gas analysis and other modules.
Multi level permission managementSupport user grading operations and encrypted data storage (compliant with)GMPRequirement).
Efficient energy utilization
Low power mixingServo motor energy-saving40%Low heat generation, suitable for long-term operation.
Rapid temperature rise and fallExternal circulating chiller.
4、 Application scenarios
Bacterial high-density cultivationExpression of recombinant proteins in Escherichia coli and production of Bacillus subtilis enzyme preparations.
Vaccine and antibiotic fermentationSynthesis of secondary metabolites such as lactic acid bacteria and streptomyces.
Research on Process OptimizationDissolved oxygen/Optimization of feeding strategy and analysis of metabolic flux.