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Third grade stainless steel liquid universal fermentation tank

NegotiableUpdate on 02/08
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Overview
The three-stage stainless steel liquid universal fermentation tank is designed specifically for laboratory and pilot scale bacterial cultivation. It is made of SUS316/304 stainless steel material and integrates precision temperature control, dissolved oxygen (DO), pH adjustment, stirring, and ventilation systems. It supports in-situ sterilization (SIP) and fully automatic control, and is suitable for efficient fermentation of aerobic or facultative anaerobic bacteria such as Escherichia coli and Bacillus subtilis.
Product Details

Stainless steel fermentation tank

Third grade stainless steel liquid universal fermentation tankSpecially designed for laboratory and pilot scale bacterial cultivation, usingSUS316/304stainless steelMaterial, integrated with precision temperature control and dissolved oxygen(DO)ThepHAdjustment, mixing, and ventilation system, supportingIn situ sterilization(SIP)Compared to fully automatic controlSuitable for efficient fermentation of aerobic or facultative anaerobic bacteria such as Escherichia coli and Bacillus subtilis.




2、 Technical parameters

parameter category

Detailed Specifications

Tank system


-effective volume

5L-1000L

-material

SUS304Stainless steel (inner surface)Ra0.4MmElectrolytic polishing

-design pressure

0.3MPa(Standard)

-interface configuration

Vaccination port, sampling valve, feeding port, exhaust port, temperature/DO/pHElectrode interface

mixing system


-Motor Type

DELTAServo motor (stepless speed regulation)/SEW

-speed range

50-1200 RPM(Digital display, accuracy ±)1 RPM

-Mixing blade type

Double layered six blade turbine propeller (standard, optional low shear blade)

-power

550W-5500W

Temperature Control System


-Temperature control range

10-75°C(External circulation water bath or electric heating)

-temperature control accuracy

±0.1°CPIDAlgorithm)

Ventilation system


-Range of ventilation volume

0.1-2.0 VVM(Flow meter accuracy ±)2% FS)(Optional mass flow meter automatic control)

-air filter

0.22MmHydrophobic sterilization filter cartridge (capable of high-temperature sterilization)

process control


- pHcontrol

Scope:2-12Accuracy ±0.02Automatic acid supplementation/Alkali (peristaltic pump)

- DOcontrol

Scope:0-100%Accuracy ±1%, through rotational speed/Ventilation linkage regulation

-Defoaming control

Capacitive defoamer probe with automatic addition of defoamer

Sterilization method

In situ sterilization(SIP121°C/30min)Or fully automatic sterilization (optional)

data management


-display interface

10/15Inch touch screen (Chinese English interface)

-data recording

Real time recording of temperatureDOThepH, speed, ventilation volume, etc., supportUSBexport

-communication interface

RS485/Ethernet (optional)MODBUSAgreement)




3、 Core functional highlights of three-level stainless steel liquid universal fermentation tank

  1. Aseptic safety assurance

    • Fully enclosed designTank body and pipeline,CIP/SIPCompatible to avoid the risk of bacterial infection.

    • Dual stage filtration: Air intake/Exhaust configuration0.22μmSterilization filter element ensures a sterile environment.

  2. Precise process control

    • Intelligent linkage controlDOBy automatically adjusting the speed and ventilation volume,pHReal time feeding to improve bacterial yield.

    • Anti interference sensor: High precisionpH/DOElectrode, resistant to high temperature sterilization, response time <30In seconds.

  3. Flexible scalability

    • modular design: Expandable feeding pump, onlineODDetection, exhaust gas analysis and other modules.

    • Multi level permission managementSupport user grading operations and encrypted data storage (compliant with)GMPRequirement).

  4. Efficient energy utilization

    • Low power mixingServo motor energy-saving40%Low heat generation, suitable for long-term operation.

    • Rapid temperature rise and fallExternal circulating chiller.




4、 Application scenarios

  • Bacterial high-density cultivationExpression of recombinant proteins in Escherichia coli and production of Bacillus subtilis enzyme preparations.

  • Vaccine and antibiotic fermentationSynthesis of secondary metabolites such as lactic acid bacteria and streptomyces.

  • Research on Process OptimizationDissolved oxygen/Optimization of feeding strategy and analysis of metabolic flux.