Shoufeng Automatic Image Measuring Instrument

NegotiableUpdate on 05/06

Model

Nature of the Manufacturer: Producers

Product Category

Place of Origin

Online Consult

Overview

As an important branch of coordinate measuring machines, the Shoufeng automatic image measuring instrument, also known as the image probe coordinate measuring machine, is a high-precision 3D optical coordinate measuring equipment that integrates optical, optoelectronic, and computer technologies. It has the core advantage of non-contact detection and is widely adapted to the precision workpiece measurement needs of various industries. With its efficient, accurate, and flexible characteristics, it has become a core equipment in modern manufacturing quality control and scientific research testing.

Product Details

Shoufeng Automatic Image Measuring Instrument

As an important branch of coordinate measuring machines, the automatic image measuring instrument, also known as the image probe coordinate measuring machine, is a high-precision 3D optical coordinate measuring device that integrates optical, optoelectronic, and computer technologies. It has the core advantage of non-contact detection and is widely adapted to the precision workpiece measurement needs of various industries. With its efficient, accurate, and flexible characteristics, it has become a core equipment in modern manufacturing quality control and scientific research testing.

Core working principle
This product relies on the principle of optical projection, combined with modern optoelectronic technology and computer image processing technology, to achieve efficient and accurate detection of the tested workpiece. When working, the optical microscope can perform free magnification magnification imaging on the object to be measured, and then transmit the magnified clear image in real time to the supporting computer through the CCD camera system. Geometric quantity detection can be completed without touching the workpiece, especially suitable for precise measurement of complex shaped workpieces, fundamentally solving many limitations of traditional contact measurement.

Scientific structural design
The automatic image measuring instrument consists of six core components: mechanical, optical, image acquisition, computer processing, and measurement software. It has a rigorous structure and is suitable for various measurement scenarios. The main mechanical framework includes key components such as work platforms, columns, bridge frames, and shells, mainly divided into two types of structures: column type and gantry type, which can be flexibly selected according to actual measurement needs. At the same time, the instrument is equipped with a zoom objective lens and multi-mode illumination light sources (bottom light, top light, circular illumination light), which can meet the measurement needs of different materials and shapes of workpieces, ensuring image clarity and measurement accuracy.

Core functional advantages
1. High precision measurement: Equipped with high-resolution cameras and computer vision technology, the measurement accuracy far exceeds traditional equipment, especially adept at measuring the details of small and precise parts, meeting the strict quality requirements of the manufacturing industry.
2. Non contact detection: using pure optical detection method, there is no need to contact the measured workpiece, effectively avoiding workpiece deformation, surface scratches and measurement errors caused by contact measurement. It is particularly friendly to easily deformed and high-precision workpieces.
3. Flexible adaptation to diverse scenarios: No strict positioning of workpieces is required, making it easy to meet the measurement needs of various complex shaped workpieces. It can adapt to batch testing of workpieces of different sizes and materials, greatly improving measurement flexibility.
4. Fully automated and efficient operation: With highly intelligent and automated features, it can automatically complete the entire process of focusing, point selection, measurement, data synthesis and other operations without excessive manual intervention, which can improve measurement efficiency and avoid human operation errors.
5. Data processing capability: It can quickly organize and analyze measurement data, support exporting universal format data, facilitate data sharing and archiving for enterprises, and provide accurate data support for production decision-making and quality control.

Adapt to the usage environment
To ensure stable measurement accuracy, this product has certain requirements for the usage environment: the instrument needs to be placed in an environment with a temperature controlled at 20 ℃± 1 ℃ and a humidity of 30% -80%; At the same time, avoid direct sunlight or strong light, stay away from areas with high vibration and dust, prevent environmental factors from affecting measurement accuracy, and extend the service life of the instrument.

application field
This product covers multiple industries and can achieve large-scale rapid testing of PCB boards, mobile phone accessories, connectors, mechanical accessories, and other products. It is widely applicable to manufacturing fields such as machinery, instruments, electronics, and light industry; It is also applicable to scientific research, teaching, and calibration work in higher education institutions, research institutes, and metrological calibration departments, and is suitable for multi scenario measurement needs.

Key points of daily maintenance
In daily use, it is necessary to regularly clean core components such as guide rails, light rods, and screw rods to avoid the accumulation of dust and impurities that may affect measurement accuracy; If the instrument is not used for a long time, it is necessary to strictly control the indoor temperature and humidity, regularly check whether the power and gas sources are normal, take protective measures to ensure that the instrument can be put into use at any time, and extend the service life of the equipment.
The automatic image measuring instrument, with its core advantages of precision, efficiency, and flexibility, breaks through the limitations of traditional measurement and provides professional non-contact measurement solutions for various industries, helping enterprises improve their quality control level, reduce testing costs, and promote the dual improvement of production efficiency and product quality.

首丰自动影像测量仪

Specifications

Instrument specifications Technical specifications		VMS-3020E	VMS-4030E	VMS-5040E
measurement range	X(mm)	300	400	500
	Y(mm)	200	300	400
	Z(mm)	200	200	200
workbench	Metal countertop size(mm)	460ⅹ360	560ⅹ460	660ⅹ560
	Glass countertop size(mm)	329ⅹ229	429ⅹ329	529ⅹ429
	Instrument weight(kg)	260	320	480
	Overall dimensions (Length x Width x Height)（mm）	760ⅹ560ⅹ960	910ⅹ660ⅹ960	1060ⅹ760ⅹ960
instrument accuracy		measurement accuracy	X,YAxis ≤（3+L/200(m)m ZAxis ≤（5+L/150(m)m
		repeatability accuracy	≤2Mm
		X,YBidirectional section accuracy	≤2Mm
		XTheYTheZGrating resolution	0.001mm
imaging system		Zoom objective magnification	0.7～4.5X
		Total video magnification	30X～180X
		Object field of view	7-1.1mm
measurement software		softwareInspect3D
		Software functions: 2DThe2.5DElement measurement: points, lines, circles, arcs, ellipses, distances, angles, rectanglesORing shape, groove shape, open cloud line, closed cloud line, concentricity, depth, parallelism, symmetry, verticality, height, plane distance, inclination. 3DElement measurement: cylinder, cone, sphere, etc. Combination element measurement: two-point distance, two line distance, point to line distance, point to circle distance, line to circle distance, center distance, intersection of two lines, combination angle, angle bisector, centerline of two lines, three-point combination circle, line circle tangent point.
power supply		110V（AC）～220V(AC) 50HZ Total power:1000W
Usage environment		temperature20±5℃ Humidity:45%-65%

Advantages and characteristics of the instrument:

imaging system	CCD camera	Color 1/3 "HD camera
	optical lens	Multi layer optical coating 0.7-4.5X high-definition zoom lens (Sharp Star)
	Advantages and Characteristics: The imaging system adopts high-resolution color CCD, with excellent imaging, clear and realistic, and full colors. The optical lens adopts high-quality optical components, which are coated with multiple layers of optical coating, resistant to oil stains and corrosion, with minimal optical attenuation, and remain bright and clear even after long-term use.
Light source system	surface gloss	Intelligent programmable five ring eight zone light source (imported LED beads from GREE, USA)
	rim light	Intelligent programmable LED parallel light source
	Advantages and Characteristics: Imported LED circular cold light source with five rings and eight zones design, infinitely adjustable, with delicate and soft light, and bright and clear surface light imaging. Clear imaging with distinct edges and corners, especially for precise measurement of axis and arc workpieces.
Transmission system	Guide rail (xy axis)	Cross guide rail (anti creep type) (brand: LB)
	Guide rail (Z-axis)	25 Linear guide rail, double guide rail and four sliders (brand: TBI, Taiwan, China)
	lead screw	20 grinding grade ball screw (brand: Taiwan, China TBI)
	Transmission structure (xy axis)	Adopting an overall coplanar design structure, the transmission structure and guide rail are on the same integrated platform, and are installed horizontally in the forward direction (without splicing or lateral fixation)
	Transmission structure (Z-axis)	Adopting a driving structure, the screw is located between two guide rails, driving four sliders to move up and down
	controller	CNC fully closed-loop controller (four axes)
	servo motor	XY adopts high inertia fully closed-loop servo motor, and Z-axis adopts high inertia brake servo motor (brand: Nidec, Japan) Motor driver: intelligent adaptive
	installation structure	The XYZ three-axis adopts a bidirectional fixing method of BK end+BK end, and the BK fixing seat is equipped with double angle contact bearings.
	Advantages and characteristics: high wear resistance, high precision, fast speed, long-lasting stability, high stability.
linear scale	Grating resolution 0.001mm (Haibo)
shock absorption system	Shock-absorbing foot	Outer diameter 120mm, thickness 40mm, quantity: 4 pieces
	Total load-bearing capacity	6 tons
	Advantage features: The configuration of shock absorbers enables the instrument to achieve higher accuracy, speed, and stability in environments with vibration or high-speed operation.
glass table	flatness	≤0.02mm
glass table	Advantages and features: Optical glass, manufactured by micro float process, with high flatness and light transmittance after precision grinding.
workbench	material	High strength aviation aluminum
	structure	Three layer full-size
	workmanship	Natural aging, divided into time and sequence processing
	assembly	Nikon optical collimator calibration accuracy
	Advantages and features: Three layer workbench design, high-strength aviation aluminum alloy material, treated with special processing technology, giving the material strong hardness and stability both inside and on the surface. The long-term natural aging process eliminates changes in internal stress in the workbench, and its physical properties are very stable.
Base pillar	material	The body is made of Jinan green grade natural granite material
	precision	Level 00
	Advantages and features: The base and column are made of high-precision natural granite, ground to grade 00, with stable physical properties and no internal stress changes. This ensures that the three axes have the same temperature characteristics and expansion coefficient, ensuring the long-term accuracy, reliability, and stability of the instrument.

Instrument configuration:

E-type
project	serial number	Accessory name	Technical parameters and performance	brand
imaging system	1	CCD camera	Color 1/3 "HD camera	Kang Side
imaging system	2	optical lens	Multi layer optical coating 0.7-4.5X high-definition zoom lens	Ruixing
Light source system	3	surface gloss	Fifth Ring Road and Eighth District	GREE LED Beads from the United States
Light source system	4	rim light	parallel light	GREE LED Beads from the United States
biography move be unify	5	controller	Four axis fully closed loop
	6	servo motor	High precision fully closed-loop servo motor	Nidec Japan
	7	drive	Intelligent self diagnostic driver	Nidec Japan
	8	Linear guide	Grinding P grade	Taiwan, China TBI
	9	cross rail	Grinding P-grade anti creep	LB
	10	ball screw	Grinding grade C3	Taiwan, China TBI
	11	motor mount	Integrated C3 grade double angle contact bearing
	12	support base	Integrated C3 level
	13	nut seat	Grinding grade steel
	14	joystick	3-axis
	15	limit switch	WC5	Bontus
linear scale	16	linear scale	Resolution 0.001mm
glass	17	glass	329*229mm	optical glass
workbench	18	material	High strength aviation aluminum alloy	Chinalco
workbench	19	structure	Three layer full-size
Base pillar	20	base	Grade 00 natural granite	Jinan Qing
Base pillar	21	column	Grade 00 natural granite	Jinan Qing
shock absorption	22	shock absorption	High stability double-layer structure shock absorber platform
computer	23	computer	Intel i3 processor, 256GB solid-state drive	Dell
monitor	24	monitor	21.5-inch monitor	Dell

Shoufeng Automatic Image Measuring Instrument