Pre furnace analysis milling machine

• Introduction to Host Structure

LordThe machine adoptsCasting productionFrame structure, segmented moving crossbeam adjustmentDouble steel linear guide rails are used to stabilize the milling power head,Apply hydraulic pressureClamping method,Return oil valve controlclampThe process,LCD display system displayMilling speed.

1.1 Host part

The host part is mainly composed of structurecastingFrame, oil cylinder seat, oil cylinder piston, fixed crossbeam, movable crossbeamCylinder, screw, motor,Composed of components. Oil cylinder seatcastingThe frame and the moving crossbeam form a load-bearing frame,Milling samples using a screw transmission head;

2. Oil source section

The motor pump unit of the desktop hydraulic pump station is equipped with a series of double elastic supports to further reduce the noise of the pump station. The pump station is equipped with a high-pressure gear pump. Featuring low noise, no pulsation, and long lifespan. This hydraulic system consists of an overflow valve, oil filter, directional valve, hydraulic fittings, high-pressure rubber hose, and liquid level control gauge. It has functions such as oil temperature, liquid level, and oil filter blockage alarm or parking.

3. Control and display system

3. 1Using imported special cutting tools, the milling cost of materials such as cast iron and high alloy steel is almost the same as that of medium and low carbon steel. Equipped with self diagnostic function, maintenance personnel can operate and repair the equipment based on information prompts.

3.2 High precisionScrew drive and flange track;

3.3The control system isPLC control,The touch screen is a large screen structure, beautiful, and adopts a servo motor and control module transmission system

3.4 Security of equipment

3.4.1 Whenlead screwWhen the movement reaches the upper limit position, the travel protection and oil pump motor unit stop;

3.4.2Milling sampledocumentMilling sampleThere is a safety net to protect the safety of the testing personnel.

3、 Main technical performance indicators

1. Main technical parameters

1.1 Sample height: 8mm small, 45mm large;

1.2 Milling speed20S to 45S (usually 15 seconds)

1.3 Working conditions: large surface hardness<52HRC

1.5 diameter<Φ55mm

1.6 Thickness<70mm

1.7 Processing Parameters: A single large milling depth of 2mm

1.8 External dimensions1300*1200*800

1.9 Host weight;900Kg
1.10Safety device: overload emergency stop device左右Travel limit device, leakage shutdown device.

1.11Control test method:

adoptLarge LCD display, menu based processing, capable of saving and querying five sets of experimental data,

4Basic equipment configuration and technical specifications:

1) This equipment is a disc type manual placement on a fixture, and the oil cylinder is automatically clamped for processing.

2) The equipment adopts cast iron CNC slide rail servo motor drive for feed processing.

3) BT40 spindle milling cutter ensures machining stability.

4) The protection method adopts a fully enclosed design, effectively ensuring the problem of splashing cutting fluid and iron chips and ensuring safety.

5) The overall dimensions of the machine tool are 1200 * 1100 * 600

4.3