Piston cylinder cleaning machine

Product Introduction: The piston cylinder cleaning machine, also known as the piston ultrasonic cleaning machine, is mainly characterized by improving cleanliness, avoiding or reducing failures caused by pollution, and ensuring high performance, high reliability, and long service life of hydraulic system equipment. Mainly used in the automotive industry components

The piston cylinder cleaning machine, also known as the piston ultrasonic cleaning machine, is mainly characterized by improving cleanliness, avoiding or reducing failures caused by pollution, and ensuring high performance, high reliability, and long service life of hydraulic system equipment. Mainly used in the cleaning of automotive industry components, the equipment is designed with multiple functional systems, including automatic conveying system, throwing system, drying system, etc.

The piston cylinder cleaning machine is a medium to large fully automatic ultrasonic cleaning machine developed specifically for parts such as pistons with complex cavities that are prone to water accumulation. It has a one-time feeding function that automatically completes the entire cleaning and drying process. The entire machine maintains the rotation of the workpiece basket during cleaning and walking, ensuring no blind spots during cleaning. At the same time, it can pour out the liquid in the flooded cavities during walking.

The equipment is controlled by PLC, driven by a robotic arm, and the cleaning cycle is adjustable (0-9999S). The cleaning part is an open structure, which can be automatically cleaned in batches or manually cleaned in small quantities. Each tank has a separate circulating filter to ensure the cleanliness of the cleaning solution, effectively saving cleaning costs. The cleaning equipment consists of a rack, cleaning tank body, ultrasonic system, robotic arm system, circulating filtration system, automatic heating and temperature control system, automatic liquid addition control system, electrical automatic control system, protection alarm system, etc.

technological process:

Loading → Water washing (swinging) → Alkali washing (swinging) → Ultrasonic cleaning (swinging) → Rinse (swinging) → Unloading

Product Features:

1. Adopting automatic mechanical arm conveying method and fully enclosed structure.

2. Equipped with a throwing cleaning and slow pulling dehydration system to improve cleaning efficiency.

3. Equipped with a filtering device to ensure the cleanliness of the cleaning agent.

4. Equipped with a heating and constant temperature device.

5. Equipped with an exhaust system to ensure a good working environment.

Application scope:

Used for cleaning small mechanical parts in the automotive and air conditioning compressor industries.

Daily maintenance:

1. Power supply: Use a power supply and power cord that meets the equipment specifications. A dedicated air switch for the cleaning machine must be installed in the user's power circuit to cut open the cleaning machine power supply when needed;

2. Grounding wire: Our company's cleaning machine body and generator are equipped with dedicated grounding wires on their power leads, which have distinct characteristics from other wires. Because this equipment comes into contact with water and corrosive (swelling) liquid levels, it is easy to cause leakage. Please connect the grounding wire according to safety requirements;

3. The equipment uses non flammable cleaning agents and should not use flammable or explosive substances as cleaning agents. When using the equipment, it is necessary to ensure that it is kept away from places with flammable or explosive substances. If the user needs to use certain substances in special circumstances, they must consult our company to confirm safety and take corresponding safety protection measures;

4. No liquid or insufficient liquid level in the cleaning tank can cause irreversible damage to the equipment. When using, it is necessary to ensure that a sufficient amount of cleaning liquid is injected into the tank, otherwise related electric heaters, pumps, and ultrasonic transducers may be damaged and may cause fire and personal injury;

5. Be careful not to splash water into the electrical control box and related electrical components, and keep them away from water vapor, corrosive gases, dust, etc;

6. When the equipment is abnormal, please contact our company in a timely manner or have an experienced professional electrician inspect it after stopping the power supply;

7. Please use a foot supported washing basket or hanging tool to hang the workpiece to be cleaned, and place it in the groove for cleaning. It is forbidden to directly place the workpiece at the bottom of the groove for cleaning, otherwise it may cause damage to the workpiece and cylinder bottom;

8. During equipment operation, there may be factors that could cause personal injury such as high temperature, high voltage, live electrical component terminal surfaces, movement of transmission mechanisms, and sudden pressure changes inside the machine. Do not open the machine casing during operation to avoid working without protection;

9. When the equipment is not in use for a long time, please release the cleaning solution, dry the inner tank and surface, and protect them with a thin film to prevent accelerated corrosion and aging of the equipment; [10]

10. Maintaining ventilation, dryness, and cleanliness in the equipment workplace is beneficial for the long-term efficient operation of the equipment and optimizing the working environment conditions;

11. When the cleaning solution is too dirty, it should be dealt with in a timely manner. Regularly clean the dirt in the cleaning tank and storage tank to maintain the cleanliness of the cleaning tank and its appearance, which can improve the durability of the cleaning tank;

12. Keep the electrical control box and equipment ventilation openings away from water vapor, corrosive gases, and dust, and regularly clean the attached dust with compressed air;

13. Regularly test the insulation performance of equipment, inspect aging prone electrical components regularly, check grounding wires, and ensure good grounding of equipment. This project must be carried out by experienced electricians;

14. Regularly test the power supply to confirm compliance with the equipment's power voltage requirements, and avoid long-term operation under unstable power sources that are too high or too low;

15. Equipment with filtering devices, regularly replace filter cartridges;

16. For those with transmission mechanisms, lubricants such as butter and engine oil should be regularly added as required, and the gear oil of the reducer should be replaced regularly to ensure that the moving parts work under good lubrication conditions.