Pilot extraction and concentration unit (Chinese extraction and concentration unit)

The pilot production type extraction and concentration unit is suitable for the extraction and concentration production of plant-based Chinese herbal medicines and various roots, stems, and leaves. It can achieve extraction, concentration, and reflux, and has the advantages of high extraction efficiency, convenient operation, and energy saving. It can also be used to extract oil and recycle alcohol. Our company offers 100L to 500L for selection.

The pilot reflux extraction and concentration device produced and designed by Shanghai Ruiyuan Machinery Equipment Co., Ltd. has various specifications ranging from 100 to 500, providing selection consultation, technical quotation, etc.

RY-NSG-500L (pilot extraction and concentration unit) technical parameters:

1、 Effective volume: 560L

2、 System. Pressure: Working pressure: atmospheric pressure inside the tank, jacket 0.25Mpa; Design pressure: atmospheric pressure inside the tank, jacket 0.3Mpa;

3、 Material: Liquid medicine;

4、 Main structure: Structural form: The main tank is a conical shape with 4 support ears, and the cylinder body is insulated. Equipped with reflux device, volatile oil collection device, and carbon steel operating bracket. The concentration device is a single effect cream collection device with a total height of approximately 3500mm.

Size: Extraction tank: inner cylinder diameter of 800 × 800 mm, δ=5.0 mm, material S30408; Jacket diameter 900mm, δ=3.0mm, material S30408; The diameter of the external insulation cylinder is 1000mm, with a δ of 1.5mm. The material is S30408, and the insulation material is aluminum silicate with a thickness of 50mm; Heater: Inner cylinder body with a diameter of 350 × 1000mm, δ=4.0mm, made of S30408 material, outer shape with a diameter of 450; Evaporator: inner cylinder body with a diameter of 700 × 1220mm, δ=4.0mm, material S30408, external shape with a diameter of 800; ·Surface treatment: Inner liner polished with Ra ≤ 0.6 μ m, hygienic grade without dead corners, outer surface treated with Ra ≤ 0.8 μ m.
5、 Heat exchange section: extraction tank jacket steam heat exchange, heating area 2.1 ㎡. Heating area of heater: 3.5 square meters, condensing area of tube: 9.5+4 square meters; The cooling area of the coil is 0.6 square meters;

6、 Pipe mouth section: 1 Configuration on the extraction tank:

A、 Quick installation manhole (feeding port) DN400, open to the left;

B. One set of CIP universal cleaner, made of 304 material, capable of 360 degree rotation and thorough cleaning when weighing over 0.15kg;

C、 Mirror light (explosion-proof); Compliant with GMP requirements, working voltage 24V, mirror made of tempered glass;

D、 One bimetallic thermometer with a range of 0-150 ℃ and one pressure gauge; 1 vacuum pressure gauge;

E、 Pipe mouth: slag outlet, inlet and outlet, condensate cooling water inlet and outlet, steam inlet and outlet, spare outlet, vent outlet, etc. (except for thermometers and pressure gauges which are threaded interfaces, all others are quick installation connection methods);

F、 The connecting components of equipment components such as pipes, valves, pipe clamps, etc. should be fully equipped; The spare port should be equipped with valves and pipe clamps.

2. Configuration on concentrator

A、 Quick installation manhole (mirror) DN350, open to the left;

B. One set of CIP universal cleaner made of 304 material, capable of 360 degree rotation and thorough cleaning under 0.15kg;

C、 Mirror light (explosion-proof); Compliant with GMP requirements, working voltage 36/12V, mirror made of tempered glass;

D、 One bimetallic thermometer with a range of 0-150 ℃ and one pressure gauge; 1 vacuum pressure gauge;

E、 Pipe openings: sight glass manhole, steam inlet and outlet, condensate cooling water inlet and outlet, steam inlet and outlet, vent, etc. (except for thermometers and pressure gauges which are threaded interfaces, all others are quick installation connections);