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PLC Intelligent Control Comprehensive Experimental Platform

NegotiableUpdate on 05/06
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Overview

The PLC intelligent control comprehensive experimental platform integrates Siemens PLC, touch screen, frequency converter, servo/stepper motor, and 36 sets of virtual real combination training modules, covering teaching content such as PLC basic programming, motor control, frequency conversion speed regulation, touch screen configuration, and industrial digital twin simulation. The supporting intelligent electricity safety control system and courseware resources are suitable for comprehensive training and skill assessment of programmable controller technology and automation in vocational colleges' electromechanical and electrical majors.

Product Details

1Product Overview

PLC Intelligent Control Comprehensive Experimental PlatformIt is a product developed in accordance with the requirements of the "Equipment Standards for Electrical and Electronic Training Bases in the Education Industry of the People's Republic of China" and the "Plan for Revitalizing the Curriculum Reform and Textbook Construction of Vocational Education in the 21st Century" by the Ministry of Education, based on the teaching and training requirements of vocational education. Suitable for the teaching and skill training of courses such as "Programmable Controller Technology", "Electrical and PLC Control Technology", "PLC and Its Application", "Variable Frequency Speed Control Technology", and "Fieldbus Control Technology" in vocational colleges, vocational schools, and non mechanical and electrical majors, including mechanical and electrical equipment installation and maintenance, mechanical and electrical technology application, electrical operation and control, electrical technology application, electronic and electrical appliance application and maintenance.

The practical training device is also suitable for technical schools, vocational colleges, vocational education centers, and appraisal stations/institutes for PLC practical operation and skill appraisal assessment of various professions.

2、 PLC Intelligent Control Comprehensive Experimental Platform - Features

1. The electrical control circuit components are all installed on the module and the wiring terminals are led out from the safety socket. Only plug-in safety wires need to be used to connect the experiment,In order to reduce device damage and ensure student safety, the design principle is to use safety sockets that cannot be interchanged for high and low voltage,Easy to operate, convenient to replace, easy to expand functions or develop new training projects.

2. The operation console only requires a three-phase four wire AC power supply to be put into use, which occupies a small area, saves training space, reduces infrastructure investment, and has significant economic benefits.

IIItechnologyparameter

1) Input power supply: 380V ± 10% 50Hz;

2) Capacity:<1000VA;

3) Working environment: temperature -10 ℃~+40 ℃, relative humidity<85% (25 ℃), altitude<4000m;

4) Dimensions: Length x Width x Height 160c70cm×158cm

5) Safety protection measures: equipped with grounding protection, leakage overload and overcurrent protection functionsandSmart Electricity Safety Control System.

4、 Equipment composition requirements:

This training platform is designed for practical trainingpendantIt consists of three main parts: a training desk and a training storage cabinet.

1Training desk:Four industrial aluminum profile columns are used as supports, and adjustable feet can be installed at the ends of the columns for easy height adjustment. The main structure is connected by two C-shaped aluminum compression molded components on the left and right sides, and the table height isAbout 750mm, Under the table panel, there is a support frame with a cross-sectional size of4020mm, bearing capacityno less than300kg. The column adopts industrial aluminum profile forming process, surface oxidation treatment, cross-sectional size: 70 × 70mm, with grooves on all four sides, groove widthabout8mm, The end is equipped with plastic plugs, and the groove is suitable for industrial aluminum profile nuts and accessories. The C-shaped aluminum compression molded component is a symmetrical part on the left and right sides, which adopts the die-casting molding process and undergoes machining, shot blasting, and sandblasting to achieve a surface finishtangerine peelElectrostatic spraying process.The desktop is made of 25mm hemp gray high-density laminated board with special edge sealing, effectively improving the insulation level; At least 4 guide wheels are installed at the bottom of the experimental table to facilitate the movement of the training platform

2Training storage cabinetAdopting circular arc edge cold stamping sheet metal integrated forming, closed structure, surface electrostatic spraying, total weight ≥ 31kg; cabinet body four side circular arc design: R=30mm, total thickness of cabinet frame ≤ 2.5mm; equipped with load-bearing buckle type three section rail, guide rail bearing weight ≥ 30kg, drawer handle adopts card sleeve sheet metal edge rolling process, drawer adopts joint lock design, and the bottom is equipped with four universal brake casters.

3. Studentsstool1The legs of the stool are made of 30 × 30 × 1.2mm square tubes;2The pulling tube adopts a 30 × 30 × 1.2mm square tube;3The stool surface is made of 240 × 340 × 25mm particleboard with wood grain paper. The stool height is 40cm, and the stool surface is fixed to the metal stool frame with large flat head anti scratch screws and anti retreat nuts;4Rust prevention treatment: Metal parts need to undergo acid washing, phosphating, and surface rust removal treatment. High voltage electrostatic spraying and high-temperature baking treatment are used, requiring strong adhesion, oxidation resistance, no peeling, smooth and beautiful appearance. The color of the metal table body is gray;

4. Module and Equipment Configuration List

serial number

componentname

Function and technical parameters

quantity

1

Three phase AC power supply

1Provide 380V AC power supply with line voltage and 220V AC power supply with phase voltage. The AC power output is equipped with a power protection system, which can automatically protect against phase to phase, line to line overcurrent, and direct short circuit. Provide a three-phase leakage protector as the main power switch for the entire experimental platform. Three phase output controlled by stop and start buttons.

2Laboratory Smart Electricity Safety Control System

The intelligent power management system has seven protection functions: over temperature, short circuit, over-current, over-voltage, under voltage, under voltage, and power limitation; The power supply has a one key locking function, which prevents the leakage protector from closing and causing electric shock hazards when handling faults; The power supply has a fault locking function. When a fault occurs and causes a trip, it cannot be manually powered on. Only by remotely clearing the fault can it be successfully powered on; It can communicate with mobile apps and PC cloud platforms through wireless 4G and wired Ethernet. Without a network, the entire intelligent power management system in the classroom can operate independently offline.

Intelligent terminal: The intelligent power management system is based on 32-bit ARM and uses a 4.3-inch color touch screen as the human-machine interaction interface to monitor the real-time operation of the equipment. It provides multiple communication modes such as Zigbee and CAN, and has voice broadcasting function. Real time monitoring of three-phase voltage, current, power, power factor, frequency, electrical energy and other parameters, with LCD touch screen monitoring values. Can monitor the types and frequency of faults in the laboratory power supply; Equipment time management includes the display of year, month, day, and time; The user requests to turn on the device through card swiping, and after authorization is granted on the PC, the device can be started and used. The PC can schedule the start and stop of the device on a time-sharing basis.

PLC智能控制综合实验平台

1 set

2

Low voltage AC/DC power supply

Provide 3V, 6V, 9V, 12V, 18V, 24V, 36V low-voltage AC power supplyA group,DC 24V/5A, one DC 5V/3AA group,0-10V voltage source, 0-20mA current sourceone set each, with digital display indicatorRotary encoder adjustment.

PLC智能控制综合实验平台

1 set

3

PLC host

CPU1214CIntegrated digital I/O(14Road digital input,10Digital output);One expansion module EM1223 and one SB1232,Equipped with DC power supply 24V/5A output interface

PLC智能控制综合实验平台

1 set

4

touch screen

TPC7032 7-inch color touch screenThe touch screen experimental component adopts a 7-inch color touch screen, LCD screen: 7 'TFT LCD screen, resolution (800 × 480), high-definition true color; Industrial grade low-power Cortex-A8CPU with a main frequency of 600MGHz; Touch screen: four wire resistive type; Memory: 128M; Storage device: 128M. Interfaces: 1 x RS232, 1 x RS485, 2 x USB, 1 x LAN. All interfaces and wiring terminals are led out.

PLC智能控制综合实验平台

1 set

5

frequency converter

FR-D720S-0.4K 0.4KW frequency converterIt has protection functions such as overvoltage and undervoltage protection, frequency converter and motor over temperature protection, ground fault protection, short circuit protection, etc. All interfaces are led out to the professional terminal block, making it convenient for students to conduct experiments.

PLC智能控制综合实验平台

1 set

6

Training moduleincludeAnalog signals and switch signals can simulate the operating status of equipment in industrial sites. Adopting patch dual color LED, the panel adopts 3D stereoscopic color matching design, making the simulated object more intuitive and three-dimensional. The switch adopts a self resetting and self-locking integrated design, making the training flexible and practical. It has input signal high and low level switching function for various PLC modules.

includeAnalog signals and switch signals can simulate the operating status of equipment in industrial sites. Provide simulation control training for three-level elevators, vending machines, robotic arms, automatic doors, Sky Tower Light, fully automatic washing machines, automatic forming machines, traffic lights, assembly lines, four-way buzzer, music fountain, steel rolling mill, mail sorting, material sorting, multi-level conveyor belts, automotive circuit control, machine tool PLC transformation control, tunnel monitoring, etc(No less than 36 practical training modules)The indicator light adopts a patch dual color LED, and the panel adopts a 3D stereoscopic color matching design, making the simulated object more intuitive and three-dimensional. The switch adopts a self resetting and self-locking integrated design, making the training flexible and practical. It has the function of switching high and low levels of input signals for various PLC modules

1 set

1Third floor elevator control

2vending machine

3mechanical hand

4automatic door

5The Light of the Sky Tower

6Fully automatic washing machine

7Automatic Forming Machine

8traffic light

9Assembly line

10Four way buzzer

11musical fountain

12rolling mill

13mail sorting

14Material sorting

15Multi level transmission

16Eight segment code display

17Mixing of multiple liquids

18Double-sided milling machine

19Electroplating tank

20Positive and reverse control of AC motor

21Car movement

22concrete mixing plant

23Car lighting control

24Automotive spark plug ignition control

25Control of machining center

26Tunnel monitoring

27escalator

28CA6140 ordinary lathe PLC transformation control

29X62W Universal Milling Machine PLC Transformation Control

30T68 horizontal boring machine PLC transformation control

31PLC retrofit control of M7120 surface grinder

32PLC retrofit control of Z3050 rocker drilling machine

33PLC transformation control of electric hoist

34PLC retrofit control of Z35 rocker drilling machine

35PLC retrofit control of M1432A universal cylindrical grinder

36. PLC Basic Circuit Training

7

Industrial Automation Digital Twin Simulation Software (Genuine)

Adopting microcontroller technology, it has multiple digital input/output and analog input/output channels, and is connected to a computer through a communication interface. It communicates in real-time with virtual simulation teaching software in the upper computer through a built-in protocol to achieve data acquisition and external control operations. It has RS232 communication interface or USB communication interface, 24 switch input interfaces and instructions, 24 switch output interfaces and instructions, 4 analog input interfaces, 4 analog output interfaces, and system cooperation sensor module to feedback action signals to the virtual object model in the upper computer simulation software. The virtual object model gives feedback signals, and intelligent controllers such as PLC perform corresponding output operations according to the signals, so as to reflect the entire system execution process. Ability to simulate and debug virtual devices in a 3D environment with physical properties. It has a high degree of human-computer interaction and performs various operations similar to those in the actual environment through virtual objects. The software reproduces the following virtual industrial scenes through three modes: automatic, manual, and PLC control. The PLC experimental project of the 3D scene is consistent with the 1:1 ratio of 36 PLC virtual real combination control training modules:

1)Third floor elevator control2)vending machine3)mechanical hand4)automatic door5)The Light of the Sky Tower6)Fully automatic washing machine7)Automatic Forming Machine8)traffic light9)Assembly line10)Four way buzzer11)musical fountain12)rolling mill13)mail sorting14)Material sorting15)Multi level transmission16)Eight segment code display17)Mixing of multiple liquids18)Double-sided milling machine19)Electroplating tank20)Positive and reverse control of AC motor21)Car movement22)concrete mixing plant23)Car lighting control24)Automotive spark plug ignition control25)Control of machining center26)Tunnel monitoring27)escalator28)CA6140 ordinary lathe PLC transformation control29)X62W Universal Milling Machine PLC Transformation Control30)T68 horizontal boring machine PLC transformation control31)PLC retrofit control of M7120 surface grinder32)PLC retrofit control of Z3050 rocker drilling machine33)PLC transformation control of electric hoist34)PLC retrofit control of Z35 rocker drilling machine35)PLC retrofit control of M1432A universal cylindrical grinder36) PLC basic circuit training.

1 set

8

servo motor

60 servo motor, power 200W, voltage AC220V

1 set

9

stepper motor

57 stepper motor, power supply voltage DC24V

1 set

10

Training wire

1 batch of 4mm/3mm double circle safety sockets,Equip different specifications of experimental connection wires according to the characteristics of different experimental projects; Both strong and weak current wires are connected using a highly reliable sheathed structure (with no possibility of electric shock); Both types of wires can only be compatible with the corresponding socket holes and cannot be mixed.1 set of programming and communication cables.

1 set

11

Student stool

Steel wood square stool

2 sheets

12

Instruction Manual

1 book

13

Supporting resource library

Attachment

1 set

5、 Training Program

oneBasic Circuit Training of PLC Programmable Logic Controller

1.Test for logical, logical, or non logical functions

2.Timer and counter function testing

3.Jump and branch function training

4.Shift register test

5.Data processing function training

6.Differential and Bit Operation Testing

7.Third floor elevator control

8. Vending machine

9. Mechanical arm

10. Automatic doors

11. The Light of the Sky Tower

12. Fully automatic washing machine

13. Automatic Forming Machine

19. Mail sorting

20. Material sorting

21. Multi level transmission

22. Eight segment code display

23. Mixing of multiple liquids

24. Double sided milling machine

25. Electroplating tank

26. Control of forward and reverse rotation of AC motor

27. Car movement

28. Mixing plant

29. Car lighting control

30. Spark plug ignition control for automobiles

31. Control of machining center

32. Tunnel monitoring

33. Automatic escalator

34. CA6140 ordinary lathe PLC transformation control

35.X62W universal milling machine PLC transformation control

36.T68 horizontal boring machine PLC transformation control

37.M7120 Surface Grinding Machine PLC Transformation Control

38.Z3050 rocker drilling machine PLC transformation control

39. PLC transformation control of electric hoist

40.Z35 rocker drilling machine PLC transformation control

41.M1432A Universal Cylindrical Grinding Machine PLC Transformation Control

(2) Advanced Comprehensive Electrical Training

1.Touch screen indicator light object experiment

2.Touch screen switch object experiment

3.Touchscreen Data Display Experiment

4.Touchscreen Data Input Experiment

5.Touch screen stick chart object experiment

6.Touchscreen Object Experiment

7.Touchscreen Mobile Component Object Experiment

8.Experiment on Abnormal Alarm Object of Touch Screen

9.Static Display Experiment on Touchscreen

10.Touch screen pointer control object experiment

11.Function parameter setting and operation of frequency converter

12.Inverter alarm and protection function

13.External terminal jog control

14.Variable frequency drive controls the forward and reverse rotation of the motor

15.Multiple speed selection with variable frequency speed regulation

16.Variable frequency drive with stepless speed regulation

17.Variable frequency speed regulation based on external analog (voltage/current) control method

18. Parameter setting of servo motor

19. Position control of servo motor

20. Speed control of servo motor

21. Parameter setting of stepper motor

22. Speed control of stepper motor

23. Position control of stepper motor