1Product Overview
PLC Intelligent Control Comprehensive Experimental PlatformIt is a product developed in accordance with the requirements of the "Equipment Standards for Electrical and Electronic Training Bases in the Education Industry of the People's Republic of China" and the "Plan for Revitalizing the Curriculum Reform and Textbook Construction of Vocational Education in the 21st Century" by the Ministry of Education, based on the teaching and training requirements of vocational education. Suitable for the teaching and skill training of courses such as "Programmable Controller Technology", "Electrical and PLC Control Technology", "PLC and Its Application", "Variable Frequency Speed Control Technology", and "Fieldbus Control Technology" in vocational colleges, vocational schools, and non mechanical and electrical majors, including mechanical and electrical equipment installation and maintenance, mechanical and electrical technology application, electrical operation and control, electrical technology application, electronic and electrical appliance application and maintenance.
The practical training device is also suitable for technical schools, vocational colleges, vocational education centers, and appraisal stations/institutes for PLC practical operation and skill appraisal assessment of various professions.
2、 PLC Intelligent Control Comprehensive Experimental Platform - Features
1. The electrical control circuit components are all installed on the module and the wiring terminals are led out from the safety socket. Only plug-in safety wires need to be used to connect the experiment,In order to reduce device damage and ensure student safety, the design principle is to use safety sockets that cannot be interchanged for high and low voltage,Easy to operate, convenient to replace, easy to expand functions or develop new training projects.
2. The operation console only requires a three-phase four wire AC power supply to be put into use, which occupies a small area, saves training space, reduces infrastructure investment, and has significant economic benefits.
IIItechnologyparameter
1) Input power supply: 380V ± 10% 50Hz;
2) Capacity:<1000VA;
3) Working environment: temperature -10 ℃~+40 ℃, relative humidity<85% (25 ℃), altitude<4000m;
4) Dimensions: Length x Width x Height 160cm×70cm×158cm
5) Safety protection measures: equipped with grounding protection, leakage overload and overcurrent protection functionsandSmart Electricity Safety Control System.
4、 Equipment composition requirements:
This training platform is designed for practical trainingpendantIt consists of three main parts: a training desk and a training storage cabinet.
1Training desk:Four industrial aluminum profile columns are used as supports, and adjustable feet can be installed at the ends of the columns for easy height adjustment. The main structure is connected by two C-shaped aluminum compression molded components on the left and right sides, and the table height isAbout 750mm, Under the table panel, there is a support frame with a cross-sectional size of4020mm, bearing capacityno less than300kg. The column adopts industrial aluminum profile forming process, surface oxidation treatment, cross-sectional size: 70 × 70mm, with grooves on all four sides, groove widthabout8mm, The end is equipped with plastic plugs, and the groove is suitable for industrial aluminum profile nuts and accessories. The C-shaped aluminum compression molded component is a symmetrical part on the left and right sides, which adopts the die-casting molding process and undergoes machining, shot blasting, and sandblasting to achieve a surface finishtangerine peelElectrostatic spraying process.The desktop is made of 25mm hemp gray high-density laminated board with special edge sealing, effectively improving the insulation level; At least 4 guide wheels are installed at the bottom of the experimental table to facilitate the movement of the training platform
2、Training storage cabinet:Adopting circular arc edge cold stamping sheet metal integrated forming, closed structure, surface electrostatic spraying, total weight ≥ 31kg; cabinet body four side circular arc design: R=30mm, total thickness of cabinet frame ≤ 2.5mm; equipped with load-bearing buckle type three section rail, guide rail bearing weight ≥ 30kg, drawer handle adopts card sleeve sheet metal edge rolling process, drawer adopts joint lock design, and the bottom is equipped with four universal brake casters.
3. Studentsstool:(1)The legs of the stool are made of 30 × 30 × 1.2mm square tubes;(2)The pulling tube adopts a 30 × 30 × 1.2mm square tube;(3)The stool surface is made of 240 × 340 × 25mm particleboard with wood grain paper. The stool height is 40cm, and the stool surface is fixed to the metal stool frame with large flat head anti scratch screws and anti retreat nuts;(4)Rust prevention treatment: Metal parts need to undergo acid washing, phosphating, and surface rust removal treatment. High voltage electrostatic spraying and high-temperature baking treatment are used, requiring strong adhesion, oxidation resistance, no peeling, smooth and beautiful appearance. The color of the metal table body is gray;
4. Module and Equipment Configuration List
serial number |
componentname |
Function and technical parameters |
quantity |
1 |
Three phase AC power supply |
(1)Provide 380V AC power supply with line voltage and 220V AC power supply with phase voltage. The AC power output is equipped with a power protection system, which can automatically protect against phase to phase, line to line overcurrent, and direct short circuit. Provide a three-phase leakage protector as the main power switch for the entire experimental platform. Three phase output controlled by stop and start buttons.
(2)Laboratory Smart Electricity Safety Control System
The intelligent power management system has seven protection functions: over temperature, short circuit, over-current, over-voltage, under voltage, under voltage, and power limitation; The power supply has a one key locking function, which prevents the leakage protector from closing and causing electric shock hazards when handling faults; The power supply has a fault locking function. When a fault occurs and causes a trip, it cannot be manually powered on. Only by remotely clearing the fault can it be successfully powered on; It can communicate with mobile apps and PC cloud platforms through wireless 4G and wired Ethernet. Without a network, the entire intelligent power management system in the classroom can operate independently offline.
Intelligent terminal: The intelligent power management system is based on 32-bit ARM and uses a 4.3-inch color touch screen as the human-machine interaction interface to monitor the real-time operation of the equipment. It provides multiple communication modes such as Zigbee and CAN, and has voice broadcasting function. Real time monitoring of three-phase voltage, current, power, power factor, frequency, electrical energy and other parameters, with LCD touch screen monitoring values. Can monitor the types and frequency of faults in the laboratory power supply; Equipment time management includes the display of year, month, day, and time; The user requests to turn on the device through card swiping, and after authorization is granted on the PC, the device can be started and used. The PC can schedule the start and stop of the device on a time-sharing basis.
|
1 set |
2 |
Low voltage AC/DC power supply |
Provide 3V, 6V, 9V, 12V, 18V, 24V, 36V low-voltage AC power supplyA group,DC 24V/5A, one DC 5V/3AA group,0-10V voltage source, 0-20mA current sourceone set each, with digital display indicator,Rotary encoder adjustment.
|
1 set |
3 |
PLC host |
CPU1214CIntegrated digital I/O(14Road digital input,10Digital output);One expansion module EM1223 and one SB1232,Equipped with DC power supply 24V/5A output interface
|
1 set |
4 |
touch screen |
TPC7032 7-inch color touch screen,The touch screen experimental component adopts a 7-inch color touch screen, LCD screen: 7 'TFT LCD screen, resolution (800 × 480), high-definition true color; Industrial grade low-power Cortex-A8CPU with a main frequency of 600MGHz; Touch screen: four wire resistive type; Memory: 128M; Storage device: 128M. Interfaces: 1 x RS232, 1 x RS485, 2 x USB, 1 x LAN. All interfaces and wiring terminals are led out.
|
1 set |
5 |
frequency converter |
FR-D720S-0.4K 0.4KW frequency converter,It has protection functions such as overvoltage and undervoltage protection, frequency converter and motor over temperature protection, ground fault protection, short circuit protection, etc. All interfaces are led out to the professional terminal block, making it convenient for students to conduct experiments.
|
1 set |
6 |
Training module(includeAnalog signals and switch signals can simulate the operating status of equipment in industrial sites. Adopting patch dual color LED, the panel adopts 3D stereoscopic color matching design, making the simulated object more intuitive and three-dimensional. The switch adopts a self resetting and self-locking integrated design, making the training flexible and practical. It has input signal high and low level switching function for various PLC modules.)
|
includeAnalog signals and switch signals can simulate the operating status of equipment in industrial sites. Provide simulation control training for three-level elevators, vending machines, robotic arms, automatic doors, Sky Tower Light, fully automatic washing machines, automatic forming machines, traffic lights, assembly lines, four-way buzzer, music fountain, steel rolling mill, mail sorting, material sorting, multi-level conveyor belts, automotive circuit control, machine tool PLC transformation control, tunnel monitoring, etc(No less than 36 practical training modules)The indicator light adopts a patch dual color LED, and the panel adopts a 3D stereoscopic color matching design, making the simulated object more intuitive and three-dimensional. The switch adopts a self resetting and self-locking integrated design, making the training flexible and practical. It has the function of switching high and low levels of input signals for various PLC modules |
1 set |
1Third floor elevator control |
2vending machine |
3mechanical hand |
4automatic door |
5The Light of the Sky Tower |
6Fully automatic washing machine |
7Automatic Forming Machine |
8traffic light |
9Assembly line |
10Four way buzzer |
11musical fountain |
12rolling mill |
13mail sorting |
14Material sorting |
15Multi level transmission |
16Eight segment code display |
17Mixing of multiple liquids |
18Double-sided milling machine |
19Electroplating tank |
20Positive and reverse control of AC motor |
21Car movement |
22concrete mixing plant |
23Car lighting control |
24Automotive spark plug ignition control |
25Control of machining center |
26Tunnel monitoring |
27escalator |
28CA6140 ordinary lathe PLC transformation control |
29X62W Universal Milling Machine PLC Transformation Control |
30T68 horizontal boring machine PLC transformation control |
31PLC retrofit control of M7120 surface grinder |
32PLC retrofit control of Z3050 rocker drilling machine |
33PLC transformation control of electric hoist |
34PLC retrofit control of Z35 rocker drilling machine |
35PLC retrofit control of M1432A universal cylindrical grinder |
36. PLC Basic Circuit Training |
7 |
Industrial Automation Digital Twin Simulation Software (Genuine) |
Adopting microcontroller technology, it has multiple digital input/output and analog input/output channels, and is connected to a computer through a communication interface. It communicates in real-time with virtual simulation teaching software in the upper computer through a built-in protocol to achieve data acquisition and external control operations. It has RS232 communication interface or USB communication interface, 24 switch input interfaces and instructions, 24 switch output interfaces and instructions, 4 analog input interfaces, 4 analog output interfaces, and system cooperation sensor module to feedback action signals to the virtual object model in the upper computer simulation software. The virtual object model gives feedback signals, and intelligent controllers such as PLC perform corresponding output operations according to the signals, so as to reflect the entire system execution process. Ability to simulate and debug virtual devices in a 3D environment with physical properties. It has a high degree of human-computer interaction and performs various operations similar to those in the actual environment through virtual objects. The software reproduces the following virtual industrial scenes through three modes: automatic, manual, and PLC control. The PLC experimental project of the 3D scene is consistent with the 1:1 ratio of 36 PLC virtual real combination control training modules:
1)Third floor elevator control、2)vending machine、3)mechanical hand、4)automatic door、5)The Light of the Sky Tower、6)Fully automatic washing machine、7)Automatic Forming Machine、8)traffic light、9)Assembly line、10)Four way buzzer、11)musical fountain、12)rolling mill、13)mail sorting、14)Material sorting、15)Multi level transmission、16)Eight segment code display、17)Mixing of multiple liquids、18)Double-sided milling machine、19)Electroplating tank、20)Positive and reverse control of AC motor、21)Car movement、22)concrete mixing plant、23)Car lighting control、24)Automotive spark plug ignition control、25)Control of machining center、26)Tunnel monitoring、27)escalator、28)CA6140 ordinary lathe PLC transformation control、29)X62W Universal Milling Machine PLC Transformation Control、30)T68 horizontal boring machine PLC transformation control、31)PLC retrofit control of M7120 surface grinder、32)PLC retrofit control of Z3050 rocker drilling machine、33)PLC transformation control of electric hoist、34)PLC retrofit control of Z35 rocker drilling machine、35)PLC retrofit control of M1432A universal cylindrical grinder、36) PLC basic circuit training.
|
1 set |
8 |
servo motor |
60 servo motor, power 200W, voltage AC220V |
1 set |
9 |
stepper motor |
57 stepper motor, power supply voltage DC24V |
1 set |
10 |
Training wire |
1 batch of 4mm/3mm double circle safety sockets,Equip different specifications of experimental connection wires according to the characteristics of different experimental projects; Both strong and weak current wires are connected using a highly reliable sheathed structure (with no possibility of electric shock); Both types of wires can only be compatible with the corresponding socket holes and cannot be mixed.1 set of programming and communication cables. |
1 set |
11 |
Student stool |
Steel wood square stool |
2 sheets |
12 |
Instruction Manual |
|
1 book |
13 |
Supporting resource library |
Attachment |
1 set |
5、 Training Program
(one)Basic Circuit Training of PLC Programmable Logic Controller
1.Test for logical, logical, or non logical functions
2.Timer and counter function testing
3.Jump and branch function training
4.Shift register test
5.Data processing function training
6.Differential and Bit Operation Testing
7.Third floor elevator control
8. Vending machine
9. Mechanical arm
10. Automatic doors
11. The Light of the Sky Tower
12. Fully automatic washing machine
13. Automatic Forming Machine
19. Mail sorting
20. Material sorting
21. Multi level transmission
22. Eight segment code display
23. Mixing of multiple liquids
24. Double sided milling machine
25. Electroplating tank
26. Control of forward and reverse rotation of AC motor
27. Car movement
28. Mixing plant
29. Car lighting control
30. Spark plug ignition control for automobiles
31. Control of machining center
32. Tunnel monitoring
33. Automatic escalator
34. CA6140 ordinary lathe PLC transformation control
35.X62W universal milling machine PLC transformation control
36.T68 horizontal boring machine PLC transformation control
37.M7120 Surface Grinding Machine PLC Transformation Control
38.Z3050 rocker drilling machine PLC transformation control
39. PLC transformation control of electric hoist
40.Z35 rocker drilling machine PLC transformation control
41.M1432A Universal Cylindrical Grinding Machine PLC Transformation Control
(2) Advanced Comprehensive Electrical Training
1.Touch screen indicator light object experiment
2.Touch screen switch object experiment
3.Touchscreen Data Display Experiment
4.Touchscreen Data Input Experiment
5.Touch screen stick chart object experiment
6.Touchscreen Object Experiment
7.Touchscreen Mobile Component Object Experiment
8.Experiment on Abnormal Alarm Object of Touch Screen
9.Static Display Experiment on Touchscreen
10.Touch screen pointer control object experiment
11.Function parameter setting and operation of frequency converter
12.Inverter alarm and protection function
13.External terminal jog control
14.Variable frequency drive controls the forward and reverse rotation of the motor
15.Multiple speed selection with variable frequency speed regulation
16.Variable frequency drive with stepless speed regulation
17.Variable frequency speed regulation based on external analog (voltage/current) control method
18. Parameter setting of servo motor
19. Position control of servo motor
20. Speed control of servo motor
21. Parameter setting of stepper motor
22. Speed control of stepper motor
23. Position control of stepper motor