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PHOENIX Messtech 740.0064 Liquid Level Sensor

NegotiableUpdate on 05/12
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Overview

The PHOENIX Messtech 740.0064 liquid level sensor $r $n photoelectric liquid level switch contains a light-emitting LED and a phototransistor. When the sensor is in the air, the infrared light inside the sensor will reflect back to the transistor detector.

Product Details

PHOENIX Messtech 740.0064level sensor

PHOENIX Messtech 740.0064level sensor

PHOENIX Messtechnik GmbH 740.0064 液位传感器.jpg

1、 Photoelectric liquid level switch


Advantages - Compact, no moving parts, high pressure and high temperature resistance, and can detect very small amounts of liquids.


Disadvantages - Due to the need for sensors to come into contact with liquids and require power, certain viscous substances may remain on the prism, causing false alarms (such as butter).


Application - Container and oil tank level measurement and leak detection application


There are a series of technical terms used to describe this type of liquid level sensing technology. Optical prism, electro-optical, single point optics, optical level switch, etc., the following is a brief introduction by the editor of Gongcai.com to the term photoelectric liquid level switch:


Dry goods | Application and principle of seven commonly used liquid level sensors


The photoelectric liquid level switch contains a light-emitting LED and a phototransistor. When the sensor is in the air, the infrared light inside the sensor will reflect back to the transistor detector. When in a liquid state, infrared liquid will be detected by the sensorRefract it out, thereby reducing the energy reaching this detector. As solid-state devices, these compact switches are highly suitable for various point level sensing applications, especially in situations where reliability is crucial. Optical level switches are suitable for high, low, or medium level detection in almost any large or small tank. They are also suitable for detecting leaks and preventing costly equipment damage.


2、 Capacitive liquid level sensor


Advantages - Solid state, can be non-invasive, compact, and accurate


Disadvantage - may require calibration and can only be used in certain liquids


Application - Tank level monitoring in the chemical, food, water treatment, power, and brewing industries.


The working mode of capacitive liquid level sensors is that the process fluid has a significantly different dielectric constant than air. They measure the capacitance changes between two plates caused by horizontal variations. There are two versions, one suitable for fluids with high dielectric constants and the other suitable for fluids with low dielectric constants.


Dry goods | Application and principle of seven commonly used liquid level sensors


Capacitive liquid level sensors are suitable for various solid, liquid, and mixed materials. They also have contact and non-contact configurations, which means some of them can be connected outside the container/tank. When selecting components, it is important to know that not every capacitive sensor is suitable for all types of materials or slots. In addition, sensors need to be calibrated according to specific materials to avoid differences in dielectric constants and slot designs. Due to the fact that this type of technology is based on contact, the fluid adhering to the probe can seriously affect the reliability of these sensors.


3、 Ultrasonic liquid level sensor


Advantages - No moving parts, compact, reliable, unaffected by medium characteristics


Disadvantages - expensive, invasive, performance may be affected by various elements in the environment


Application - Non contact application with high viscosity and solid particles. Used for systems that require remote monitoring


Dry goods | Application and principle of seven commonly used liquid level sensors


Ultrasonic sensors measure level by calculating the duration and intensity of high-frequency sound waves reflected back from the liquid surface to the sensor - the required time relative to the distance between the sensor and the liquid. The length of time required for sensor reaction is affected by various elements in the atmosphere above the medium, such as turbulence, foam, temperature, etc. Therefore, the installation location is crucial in these devices.


4、 Microwave/Radar Sensor


Advantages - Very accurate, no need for calibration, multiple output options


Disadvantages - expensive price, susceptible to environmental impact, limited detection range


Application - Damp, odorous, and dusty environments. They are also used in systems with temperature changes


Dry goods | Application and principle of seven commonly used liquid level sensors


In principle, radar works in a manner similar to ultrasound, but pulses propagate again at the speed of light; Reliability and repeatability will be affected - but this time it is caused by the dielectric constant of the fluid. However, radar can provide very accurate liquid level information and also compensate for fixed structures inside the container. The disadvantage may be that the initial cost of sensors is relatively high, but some manufacturers are working hard to make this technology more widely accepted by the market. These sensors are among the few technologies that are suitable for foam and viscous substances.


5、 Vibration or tuning fork sensor


Advantages - Compact and cost-effective


Disadvantages - Intrusion, limited usage times


Application - Level control of liquids, powders, and fine solids in the mining, chemical processing, and food and beverage industries.


Dry goods | Application and principle of seven commonly used liquid level sensors


Vibration sensor technology is well suited for solids and level control, including viscous materials and foam, as well as powders and fine solids. However, the types of applications that can use tuning forks are limited to overflow or running dry applications, and they do not provide continuous process measurements. However, it can be used in conjunction with a continuous liquid level detection system as an alarm point for overfilling and leakage.


6、 Conductivity or resistance


Advantages - No moving parts, easy to use, low cost


Disadvantages - Invasive, liquid requires conductivity, probe corrosion


Application - Boiler water, reagent monitoring, tank level measurement for highly corrosive liquids


Dry goods | Application and principle of seven commonly used liquid level sensors


Conductive sensors are used for point level sensing of conductive liquids, such as water and highly corrosive liquids. Simply put, two metal probes of different lengths (one long and one short) are inserted into the can. The long probe transmits low voltage, and the second shorter probe is cut off, so it is at the switching point. When the probe is in a liquid state, current flows through both probes to activate the switch. One advantage of these devices is that they are safe due to their low voltage and current. They are also easy to use and install, but regular maintenance checks must be carried out to ensure that there is no accumulation on the probe, otherwise it will not function properly.


7、 Float switch


Advantages: No power, direct indication, relatively cheap, various outputs


Disadvantages: There must be invasive, moving parts, large size, and a large amount of liquid before the float comes into contact.


Application: Tank level application using water, oil, hydraulic oil, and chemicals.


Dry goods | Application and principle of seven commonly used liquid level sensors


Float switch is one of the most cost-effective yet fully validated technologies in liquid level sensing. The float switch includes a magnet inside the float and a magnetic spring switch contained inside the safety shell. The float moves with the change of liquid and will cause the reed switch to open or close, depending on whether it is in air or liquid. Although the design is simple, this technology provides long-term reliability at an attractive price. The installation method chosen by the user depends on the design and structure of the tank or container where the switch is located. Typically, suppliers will offer a range of installation options, with the most common being horizontal/side installation and vertical installation.

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