Mitutoyo profilometer from Japan

Mitutoyo profilometer from Japan：

In the field of form and position tolerance detection in precision manufacturing, Mitutoyo profilometers from Japan rely on a multi series product matrix, micrometer level measurement accuracy, and intelligent operation experience,
Becoming a core quality control equipment in industries such as mechanical processing, automotive manufacturing, and aerospace. As a professional instrument dedicated to measuring contour shape and surface roughness,
The Sanfeng profilometer integrates grating measurement technology, intelligent compensation algorithms, and user-friendly design, which can accurately capture key parameters such as contour curves, angles, arcs, and groove depths of workpieces, covering the full scene requirements from entry-level manual measurement to CNC fully automatic detection, redefining the efficiency and reliability of precision contour measurement.

Core technology architecture: underlying support for accuracy and stability

The accuracy advantage of Sanfeng profilometer comes from the technological breakthrough of its core components. The series of products are generally equipped with high-precision digital arc grid rulers, and the Z1 axis (detector) passes through the arc track of the direct reading measuring needle,
Effectively reducing errors caused by deformation of detection mechanisms, the CV-3200 series has a resolution of up to 0.04 μ m, while the CV-4500 series has increased its resolution to 0.02 μ m, ensuring high-resolution performance throughout the entire measurement range.
The X-axis drive adopts a ceramic guide rail design, which combines wear resistance and friction resistance characteristics. Combined with digital grating ruler positioning technology, the straightness error is controlled within 2.5 μ m/100mm, providing stable support for long stroke measurement.

An innovative measurement compensation system is another key to ensuring accuracy. In response to the possible deformation deviation caused by the circular motion of the measuring needle, the instrument achieves precise compensation through software calculation,
At the same time, it supports the compensation function of measuring needle tip radius, automatically correcting the data based on the top radius of measuring needles of different specifications such as 0.025mm, to ensure that the measurement results match the actual contour height of the workpiece.

The tracking angle of the measuring needle covers the range of 77 ° uphill and 83 ° -87 ° downhill, with an adjustable measuring force of 30 ± 10mN, which can adapt to special contours such as complex slopes and deep grooves, while avoiding damage to the surface of precision workpieces.
In addition, the built-in safety mechanism can automatically shut down and issue an alarm when the measuring needle encounters overload or collision, effectively protecting the core measuring components.

Series product matrix: Suitable for all scenario measurement needs

Sanfeng profilometer has built a product system covering different application scenarios, meeting diversified needs from entry-level to:

CV-2100 series: As a cost-effective entry-level model, it offers manual and automatic options, with an X-axis stroke of 100mm and a Z-axis up and down movement of 350mm,
The operation panel is concentrated on the front side of the host, and the shuttle wheel design supports coarse and fine adjustments, coupled with a fast vertical moving platform, greatly reducing measurement preparation time and adapting to small and medium-sized production testing.

FORMTRACER Avant series (C3000/C4000): a high-performance flagship model with the same driving speed as Sanfeng products, supporting continuous measurement in the up and down directions,
The tracking angle of the measuring needle can reach 77 ° uphill and 83 ° downhill, and with the option of an automatic leveling workbench, it can achieve automatic leveling of the measuring surface, reducing operator fatigue and setting time.

SV-C3200/4500 series: CNC fully automatic dual function measuring instrument, integrating contour measurement and surface roughness detection functions,

Compatible with international standards such as JIS, ISO, ANSI, DIN, etc., supporting high-speed movement and precise positioning, especially suitable for efficient detection needs in large-scale production scenarios.

Intelligent Upgrade: Efficient Empowerment of Operations and Data Management

Digitization and intelligent design have significantly reduced the operating threshold of Sanfeng contour meters. The entire series comes standard with a high contrast LCD display screen, paired with FORMTRACEPAK professional analysis software,
Real time display of contour curves, automatic calculation of key parameters such as angles, radii, and step differences, and support for comparison with design values, fitting analysis, and multi segment measurement data synthesis functions,
Visually present the deviation situation. Some models support CNC programming operations and can store multiple sets of measurement programs, enabling automated batch testing of complex workpieces and significantly improving testing consistency.

Data management and scalability meet the requirements of modern industrial quality inspection. The instrument supports MeasurLink data network connection and can transmit measurement data in real-time to the SPC statistical process control system through a dedicated interface,
Provide precise data support for production quality traceability and process optimization. The measuring arm adopts a magnetic joint design, supporting quick replacement, and is equipped with optional extension rods and multi specification measuring needles,
Can be extended to special measurement scenarios such as deep holes and small contours. The IP protection design and wide working temperature range (0 ℃ -40 ℃) enable it to resist the adverse effects of workshop dust, cutting fluid, and other harsh working conditions, ensuring stable operation.

Industry Application and Quality Commitment: Empowering Precision Manufacturing Upgrades

The application scenarios of Sanfeng profilometer run through the entire precision manufacturing chain: in the automotive industry, it is used for precision detection of engine camshafts and gear tooth profiles; In the aerospace field, it is suitable for complex contour measurement of turbine blades and precision pipelines; In mold manufacturing, control the shape and position tolerances of the mold cavity surface and guide column guide sleeve; In the electronics industry, it meets the demand for detecting the fine contours and surface roughness of micro components. All products have passed international standard certification, and the core components are designed with natural stone bases and high rigidity structures, effectively absorbing vibrations and having a service life far exceeding the industry average.

As a precision measuring instrument, Sanfeng Profilometer takes "high precision, high usability, and high stability" as its core, deeply integrating mechanical precision manufacturing with digital technology, not just simply

Mitutoyo profilometer from Japan