Menzel INDUTEC® MS series nozzle

Menzel INDUTEC ® MS series nozzle

Menzel (full name Menzel Metallchemie GmbH) is a brand in the field of industrial fluid treatment founded in Germany in 1987. It has accumulated profound experience in the field of micro lubrication (MQL) and precision spray technology, serving more than 5500 customers worldwide. Its nozzle products are manufactured by INDUTEC ® MS series is the core, covering coaxial nozzles, round nozzles, rotary nozzles and other types, supporting pressure vessels and control units to form a complete solution, focusing on providing precise spray, micro lubrication and efficient cleaning services for metal processing, automobile manufacturing, electronic industry and other scenes. The product combines compact structural design with durability, meeting the micro level control requirements of precision machining and the stable operation requirements of heavy-duty industries. It is a key equipment for green production and efficient manufacturing in the Industry 4.0 era.

technical parameters

Typical specifications

Range of work pressure

1-10Bar (regular); 0.3-0.6MPa (precision lubrication scenario)

Spray angle

30 ° (narrow angle targeting), 60 ° -90 ° (conical wide-angle), circular jet

Atomized particle size

10-30 μ m (nanoscale lubrication); Particle size can be adjusted by pressure

flow range

1-10L/hr (regular); 1.2L/min (precision lubrication system)

Main material

NIRO alloy (body), VITON fluororubber (seal), ceramic/stainless steel (nozzle)

structural dimensions

34.8mm × Ø 13mm (SD4 model), weighing approximately 30g

connection method

Back interface (medium/spray gas/control gas), supporting threaded and flange connection

Power supply adaptation

24V/110V/230V (matching valve group unit)

Precision control parameters

Response speed: Spray start stop control accuracy reaches 0.01 seconds, avoiding dripping and waste

Pressure compensation: supports automatic adjustment of ± 5% pressure fluctuation, with flow stability error<1%

Nozzle diameter: minimum 0.3mm (SD4 model), suitable for fine atomization requirements

Monitoring range: 0-10Bar real-time monitoring of network air pressure (equipped with pressure sensors)

core advantage

Precise control and atomization: relying on the three channel independent gas supply system (medium/control gas/spray gas), the gas-liquid decoupling control is realized. 10-30 μ m nanometer lubricating particles can penetrate the 0.1mm knife gap to form a 0.5 μ m thick uniform lubricating film, and the machined surface roughness can be reduced to Ra0.4 μ m.

Durable and corrosion-resistant, easy to maintain: The main body is made of NIRO corrosion-resistant alloy, and the sealing element is made of VITON fluororubber, which can withstand chemical media erosion and high-pressure wear; The SD series comes standard with "drip free" and "self-cleaning" designs, significantly reducing clogging and maintenance frequency.

Flexible adaptation, multiple scenes: compact size (34.8mm × Ø 13mm), suitable for small equipment space, and spray angle and shape can be adjusted through accessories; Multi voltage valve group (24V/110V/230V) is compatible with global industrial power supply standards.

Efficient and energy-saving, cost optimization: Micro lubrication technology reduces lubricant usage by 90%, resulting in annual cost savings of over 2 million yuan and a 300% increase in tool life for a certain 3C OEM factory.

Safe, stable, and responsive: 0.01 second quick start stop to avoid medium waste, automatic pressure fluctuation compensation function ensures continuous operation stability, and adapts to the high-frequency operation requirements of industrial assembly lines.

Application scenarios

（1） Precision manufacturing field

3C electronic processing: The MS RA 4.30.3M narrow angle nozzle provides targeted lubrication for CNC machining of smartphone frames, with 10-30 μ m particles penetrating the cutting edge and meeting IP68 waterproof requirements. The product defect rate has been reduced from 2.1% to 0.3%.

Aerospace manufacturing: pressure compensation is used to control spray flow in titanium alloy milling, so that the tool life is tripled and the machining accuracy reaches micron level.

（2） Automotive industry field

Coating process: SD4 model 60 ° -90 ° conical spray ensures uniform coverage of body paint. After application by a car enterprise, the defective rate of paint surface is significantly reduced, and the gloss is increased by 20%.

Component cleaning: Under high pressure (10Bar), strong impact force is generated, which increases the efficiency of engine cylinder cleaning by 30% and meets the assembly standards for cleanliness.

Engine processing: The INDUTEC MS VT1-1 system provides 70 ° wide-angle lubrication for the deep inner wall of the cylinder block, with nanoscale particles ensuring uniform lubrication.

（3） General industrial field

Metal processing: Suitable for micro lubrication of lathes and milling machines, reducing cutting fluid pollution and lowering environmental treatment costs.

Spray drying: precisely control the flow (1-10L/hr) and atomized particles to ensure the stable quality of powder products in the chemical and food industries.

main model

Menzel INDUTEC ® MS series

Menzel INDUTEC MS SD4

Menzel INDUTEC MS VT1-1

Menzel MS RA 4.30.3M

Application advantages

Wide applicability: Suitable for various liquid media such as water, solvents, coatings, etc., with a wide temperature range, generally between room temperature and 80 ℃. For some special properties of liquids or special working conditions such as high temperature and high pressure, corresponding specialized nozzles and accessories can also be provided.

Efficient and energy-saving: It can achieve efficient and uniform spraying effect, with a large coverage angle, improving the coverage rate and work efficiency of spraying. At the same time, the lubricating oil is targeted to the processing point, avoiding the large waste of lubricating oil in traditional flooding cooling methods and reducing medium consumption.

Environmentally friendly: using biodegradable oil products with minimal pollution to the environment, meeting the requirements of modern industry for environmental protection.

MENZEL nozzle MVB-2-AVM model supplied by German factory

Menzel INDUTEC ® MS series nozzle