Manufacturer of micro multifunctional extraction and concentration unit

TS-NSMicro multifunctional extraction and concentration unitThe product, which has been extensively researched, repeatedly designed, and modified by our company in this field, has been finally formed. This product effectively solves the problems of large laboratory scale extraction and concentration experiments, which require a lot of space, time, and ingredients. The TS-NS series extraction and concentration units have capacities of 5, 10, 20, 30, 50, and 100 L. This equipment can be used for various process operations such as atmospheric pressure, water decoction, wet soaking, hot reflux, forced circulation infiltration, aromatic oil extraction, and organic solvent recovery in industries such as medicine and healthcare, pigments, food and beverage, animals and plants, and chemical industry. Compliant with GMP pharmaceutical standards, mainly suitable for laboratory research and development and small and medium-sized trial production lines in universities, research institutes, and enterprises and institutions.

Micro multifunctional extraction and concentration unitEquipment characteristics:

1Peripherals only require water and electricity, occupying a small area and effectively reducing experimental time

2Central controller control,Easy to operate and highly automated

3The selection of materials for the unit equipment is excellent,Using dynamic extraction and concentration, it has high efficiency,

4Electric heating method; The tank is equipped with a CIP cleaning system,

5Can achieve control and display of extraction and concentration temperature

6Curved design, no heating or cleaning dead corners for materials, discharge*

7Three layer insulation, open structure; 300 mesh polished inner and outer welds, made of SUS304 material

8Conventional extraction and ultrasonic extraction are optional for the extraction part: the physical and cavitation effects of ultrasonic waves can promote the breaking or deformation of plant cell tissues, and the vibration, acceleration impact, sound pressure shear equivalent stress between solute particles are strengthened, resulting in the formation of high temperature and pressure at local points of the material. At the same time,TS-NSThe series extraction and concentration unit adopts a concentrated energy ultrasonic generator and frame stirring, allowing large volumes of Chinese medicinal materials to fully contact the ultrasonic probe, accelerating the uniform precipitation of active ingredients in the raw materials, and significantly improving the extraction rate compared to traditional processes. Ultrasonic extraction is a room temperature extraction method that effectively reduces the loss of thermosensitive components. Optional frequency range:15KHzThe20KHzThe28 KHzThe30 KHzThe35 KHzThe40 KHzThe50 KHzThe60 KHz

Micro multifunctional extraction and concentration unitTechnical Specifications:

working principle：

Put the medicinal herbs into the extraction tank and add 5-10 times the solvent such as water, ethanol, methanol, acetone, etc. (according to the process requirements). Turn on the heating system of the extraction tank, heat the extraction solution to boiling for 20-30 minutes, and then use a filter tube to draw one-third of the extraction solution into the concentration tank. Close the extraction tank and jacket hot water, turn on the concentration tank and heating system to maintain the temperature of the concentrated juice at around 80 ℃, and keep the vacuum degree at -0.05 to -0.08MPA. The secondary steam generated during concentration is converted into condensate through the condenser and cooler and refluxed to the extraction tank as a new solvent. The new solvent is added to the medicine from top to bottom through the medicinal material layer to the bottom of the extraction tank. The soluble components in the medicinal material are dissolved in the solvent in the extraction tank, and the extraction liquid is drawn into the concentration tank through a filter tube. The secondary steam generated by concentration is then sent to the extraction tank as a new solvent, forming a new solvent reflux extraction. The concentration continues until * is dissolved (the extraction liquid is colorless) and concentrated into the required specific gravity ointment. The colorless substance in the extraction tank is extracted. The liquid can be reused next time. If it is extracted with organic solvent, add an appropriate amount of water first, open the straight tube and jacket hot water, recover the solvent, and discharge the residue.