MASTER series high-throughput closed microwave digestion/extraction/synthesis workstation

Product comprehensive technical characteristics

secure

The piezoelectric crystal is mounted on the bottom or top of the tank rack like an electronic balance,

Pressure parameters are converted and transmitted through electrical signals

Comprehensive temperature and pressure measurement and control technology ensures safe and controllable operation process, effectively responding to any abnormalities

Temperature measurement and control: The direct measurement and control of the main control tank temperature is combined with infrared full tank scanning temperature control technology. The computer automatically recognizes the real-time temperature comparison between the main control tank and the standard tank, which has higher accuracy and more reliable control than using infrared temperature measurement alone.

Pressure measurement and control: Shanghai Xinyi adopts piezoelectric crystal pressure measurement technologyPE-TecReliable performance, no cross contamination, pressure control range0~15MPa(make an appointment2200psi)The measurement and control cable will not show any twisting or breaking phenomenon (long)120-140mm）Without a sealed interface, there will be no air leakage and the operation is simple.

Safety Bolt design for safety relief tablets, achieving quantitative safety relief while fully enclosed digestion

Based on nearly 30 years of industry experience, Shanghai Xinyi adopts a safety bolt structure design to ensure that the digestion tank is in a positive positionUnder normal working conditions, it is completely sealed and leak free. Under overpressure conditions, the pressure relief plate automatically lifts to complete the pressure relief, ensuring safe operation. normalUnder operational conditions, the safety relief tablet will not rupture and does not require replacement, there are no consumables, and there is no risk of leakage.

High strength aerospace composite fiber outer tank, balancing mechanical strength and anti-corrosion ability

The high-strength aerospace composite fiber outer tank Xtra Fiber has the characteristics of being unbreakable, unbreakable, and tear resistantIn terms of comprehensive performance in pressure resistance, corrosion resistance, etc., it is superior to traditional PEEK material outer tanks. PFA spraying composite fibersFully wrapped, with excellent corrosion resistance (especially at the edge of the outer tank). The compressive strength can reach 70MPa (about 10000psi), and the temperature resistance is 600 ℃, ensuring the safety of users in extreme situations.

The high-strength alloy rotor is under overall pressure, ensuring that the tank body does not deform or leak under long-term pressure

The high-throughput tank rack is connected as a whole with high-strength alloy material pull rods, providing strong pressure support（≥10000kg）,The top and bottom of each digestion tank can be strongly supported by the tank rack in the vertical direction, and the maximum working temperature can reach250℃, the maximum working pressure can reach4MPa(About)600psi）Above, ensure that the digestion tank does not deform or leak during high-temperature and high-pressure digestion.

Pop up buffer safety explosion-proof sliding furnace door

Auto-PopSafe explosion-proof sliding furnace door design ensures the personal safety of operators

Pop up buffer safety explosion-proof sliding furnace door, making operation more reassuring and safe. The furnace door dual locking self checking system has a dual electronic and mechanical design, making it easy to operate.

Efficient

Multiple flux digestion tank rotor combinations to meet different application requirements

The MASTER series can accommodate 16 independent frame high-pressure digestion rotors or 40 high-throughput digestion rotors for conventional needs; For specific application needs of certain customers

It can also be satisfied, such as18 ultra-high pressure rotors, 100 ultra-high flux rotors, and 14 200mL large sampling digestion tank rotors. The instrument has good scalability and high sample compatibility, which helps researchers improve work efficiency.

Excellent digestion ability to meet the digestion needs of special samples

2200W high microwave output power, frequency conversion non pulse continuous microwave emission, and dual magnetron two-dimensional bidirectional arrangement, the microwave field is more uniform, the energy utilization rate is higher, and it meets the digestion needs of special samples.

High throughput tank rackUTH Caro design ensures uniform stirring of the microwave magnetic field during rotation, ensuring even digestion of high-throughput samples

High throughput tank rackUTH Caro design allows the metal components to stir the microwave field inside the furnace with the rotation of the tank rack, ensuring even a 100 position high-throughput digestion tank can be heated in a uniformly distributed microwave field, ensuring uniform and consistent digestion effects.

The fully enclosed high-pressure digestion technology effectively improves the recovery rate and ensures the accuracy of data results

Using a high-pressure digestion tankImproved digestion ability, with significant advantages for difficult to digest samples and samples prone to high pressure. The fully enclosed high-pressure digestion mode does not release pressure throughout the entire digestion process, especially for elements that are prone to volatile loss, and the recovery rate is satisfactory.

reliable

Durable and sturdy industrial grade furnace chamber, with comprehensive anti-corrosion coating inside and outside the furnace chamber to extend its service life

Durable and corrosion-resistantThe wall thickness of 316L stainless steel furnace chamber is above 3mm, which can effectively absorb impact and protect personnel safety in special circumstances. The inner and outer double-sided multi-layer PFA spray coating prevents corrosion of the furnace chamber by acid mist, extends the service life of the furnace chamber, and has a 5-year warranty commitment.

Uni Turn technology synchronous rotation technology improves instrument reliability

useUni Turn technology enables the upper temperature and pressure sensor and rotor to rotate synchronously, ensuring high-precision temperature and pressure measurement while avoiding sensor entanglement, effectively reducing motor load, and improving instrument reliability.

High power and efficient exhaust system to prevent internal corrosion of equipment

Adopting high-power fan designIt can timely discharge acid mist, avoid corrosion inside the equipment, and effectively cool down the furnace cavity during digestion, avoiding a decrease in the mechanical performance of pressure bearing components.

convenient

Various supporting operation tools make digestion work easy and simple

A mobile and flexible tool cart can help experimenters easily place or remove high-throughput turntables filled with samples into or out of the furnace chamber. The fixed torque electric tool makes the sealing and opening operation of the digestion tank easy and simple.

Rich application methods can be easily managed and accessed, making digestion experiments convenient and efficient

The instrument is equipped with a rich and safety validated digestion method library, covering various types of samplesMore than 1000 types, compatible with standard methods such as US-EPA and ASTM, and users can also edit and store their own method libraries as needed. The high-definition LED display screen can display experimental parameters and curve changes in real time, with a user-friendly interface and easy operation.

microwave digestion/Different module combinations for extraction/synthesis can meet different application needs, making it convenient and flexible

The MASTER series microwave chemistry workstation can easily complete high-pressure and high-throughput digestion experiments, flexibly replace different reagents and tanks, and perform microwave extraction and synthesis work. It is versatile and fully utilizes the characteristics and advantages of microwaves, providing more convenience and possibilities for technology workers and engineers in various industries.

Wireless remote visual monitoring system, making the internal operation status of the furnace chamber clear at a glance

Equipped with a remote visual monitoring system, the digestion process is well understood. Remote observation and monitoring of the digestion process can be achieved by using a mobile phone or tablet, further enhancing the operational experience.

Host technical parameters:

Supporting various flux digestion tanks and rotor specifications:

Name of reaction tank	16 position high-pressure tank	14 position large capacity medium and high pressure tank	18 position ultra-high pressure tank	40 position medium and high pressure tank	100 position medium and high pressure tank
Reaction tank model	GP-100	LV-200	XXP-100	HP-40	HP-100
Batch processing volume	16	14	18	40	100
Inner tank material	TFM	TFM	TFM	TFM	TFM
Outer tank material	Aerospace composite fiber	Aerospace composite fiber	Aerospace composite fiber	Aerospace composite fiber	Aerospace composite fiber
Rotor frame structure	Independent framework	Alloy turntable integrated frame	Alloy turntable integrated frame	Alloy turntable integrated frame	Alloy turntable integrated frame
Reaction tank capacity	100	200	100	70	20
Design Temperature	310	260	320	300	300
Design pressure	15MPa (approximately 2200psi)	8MPa (approximately 1200psi)	18MPa (approximately 2600psi)	15MPa (approximately 2200psi)	10MPa（1450psi）
picture